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6

308–532

STARTUP

Always use this startup procedure to ensure that the

unit is started safely and properly.

1. Check oil levels.

Engine: Add SAE 30 or 10W–30 weight detergent

oil as necessary.

Pump: Add SAE 20 or 30 weight non–detergent oil

or genuine CAT

pump oil as necessary. 

NOTE:

  This pressure washer is equipped with a

low–oil sensor that shuts the engine off if the

oil level falls below a certain level. If the unit

stops unexpectedly, check both the oil and

the fuel levels. Check the oil level each time

the unit is refueled.

2. Check fuel level.

WARNING

DO NOT  refuel a hot engine. Refueling a hot

engine could cause a fire. Use only fresh, clean

regular or unleaded gasoline. Close the fuel

shutoff valve during refueling.

3. Turn on the water supply.

CAUTION

Never run the unit dry. Costly damage to the pump

will result. Always be sure the water supply is

completely turned on before operating.

4. Trigger the gun until water sprays from the tip

indicating that the air is purged from the system.

5. Open the fuel shutoff valve. Be sure the spark plug

ignition cables are pushed firmly onto the spark

plugs. Put the ignition shutof f switch in the “on”

position and the throttle in the “run” position.

6. Start the engine.

NOTE:

For easier starting, have one person start the

pressure washer while another person

triggers the spray gun.

If the engine is cold, completely close the engine

choke.  Press the start button. In cool weather, the

choke may have to be kept closed for 10 to 30

seconds before opening it to keep the engine

running. Otherwise, open the choke as soon as the

engine starts.

If the engine is warm, leave the choke open or

partially closed. Start the engine as described in the

preceding paragraph. When the engine starts, be

sure to open the choke completely.

7.

ALWAYS engage the gun’ s trigger safety latch

whenever you stop spraying, even for a moment, to

reduce the risk of fluid injection or splashing in the

eyes or on the skin if the gun is bumped or triggered

accidentally.

8.

ALWAYS observe the following 

CAUTIONS

 to

avoid costly damage to the pressure washer.

CAUTION

DO NOT allow the pressure washer to idle for more

than 10 minutes. Doing so may cause the

recirculating water to overheat and seriously

damage the pump. Turn off the pressure washer if it

will not be spraying or cleaning at least every 10

minutes. If heated inlet water is used, reduce  this

time further.

DO NOT  run the pump dry , which will quickly

damage the pump. Be sure the water supply is fully

turned on before starting the pump.

DO NOT operate the pressure washer with the inlet

water screen removed. This screen helps keep

abrasive sediment out of the pump, which could

clog or scratch the pump. Keep this screen clean.

DO NOT pump caustic materials; such materials

may corrode the pump components.

9. See the chemical injector or sandblaster kit manual

for detailed cleaning information if these

accessories are used.

Summary of Contents for Hydra-Clean 308-532

Page 1: ...essure Washers HYDRA CLEAN 3540 12 5 HP ENGINE P N 800 706 Series A 3500 psi 241 bar OPERATING PRESSURE 3900 psi 269 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 4043 16 HP ENGINE P N 800 707 Series A 400...

Page 2: ...atings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury...

Page 3: ...tand the maximum working pressure of this sprayer DO NOT exceed the maximum working pressure of any component or accessory used in the system Chemical Compatibility BE SURE that all chemicals used in...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury NOTE Identifies helpful procedures and infor...

Page 5: ...re hose may be used Longer hoses may af fect sprayer performance and chemical injector performance if used Install the appropriate spray tip on the wand See Installing and Changing Spray Tips If you a...

Page 6: ...completely close the engine choke Press the start button In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the engine running Otherwise open the chok...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...th a clean damp cloth 3 Perform the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pr...

Page 9: ...ge valves Even a small particle can cause the valve to stick Restricted inlet Worn inlet or discharge valves Leaking high pressure hose Replace with tip of proper size Clean Check more frequently Chec...

Page 10: ...66 63 5 5 5 47 82 80 81 22 83 84 79 5 78 21 24 1 2 5 5 6 12 5 2 25 17 13 14 16 5 23 71 72 73 74 31 70 33 34 35 36 29 2 5 28 20 19 18 51 32 30 89 92 90 91 39 46 1 2 2 48 50 49 4 5 6 7 62 37 57 58 52 5...

Page 11: ...sure 3 8 x 50 1 42 801 569 QUICK COUPLER Female 3 8 incl 26 2 43 801 568 QUICK COUPLER Male 3 8 2 44 800 392 GUN WAND ASSEMBLY incl 42 65 66 67 68 69 1 REF PART NO NO DESCRIPTION QTY 46 801 217 BUMPER...

Page 12: ...66 27 65 26 42 69 45 87 88 87 86 85 82 80 81 22 83 84 79 5 78 21 89 92 90 91 39 63 5 5 5 47 24 1 2 5 5 6 12 5 2 25 17 13 14 16 5 23 71 72 73 74 31 70 33 34 35 36 29 2 5 28 20 19 18 51 32 30 46 1 2 2 4...

Page 13: ...1 42 803 157 QUICK COUPLER Female 3 8 incl 26 2 43 801 568 QUICK COUPLER Male 3 8 2 44 800 429 GUN WAND ASSEMBLY incl 42 45 65 thru 69 1 45 802 851 HANDLE Tee 1 REF PART NO NO DESCRIPTION QTY 46 801...

Page 14: ...3 21 25 27 52 26 55 28 2 48 47 46 45 44 43 42 29 31 32 33 40 39 50 38 37 37 36 43 44 45 46 47 48 2 49 19 53 51 3 16 14 20 51 53 51 7 6 8 9 10 11 20 13 5 4 17 2 18 16 15 14 53 19 56 1 34 54 30 73 74 59...

Page 15: ...RIPTION QTY 42 KIT C4 RING Back Up 43 KIT C4 O RING Valve Seat 44 KIT C4 SEAT Valve 45 KIT C4 VALVE 46 KIT C4 SPRING Valve 47 KIT C4 RETAINER Valve Spring 48 KIT C4 O RING Valve Cap 49 804 140 CAP Val...

Page 16: ...ntil plunger retainer pops out 5 Remove plunger retainer with copper gasket back up Ring and o ring 6 Remove plunger from plunger rod Reassembly 1 Carefully examine each ceramic plunger for scoring or...

Page 17: ...e with key wrench Low Pressure Seal All Models 1 Examine seal for wear or broken spring and lace if necessary 2 Install low pressure seal in seal case with garter spring down 3 Reinstall snap ring Be...

Page 18: ...BACKFLOW PREVENTOR 801 133 Prevent back up of contaminated water into fresh supply Install upstream of pump WATER SANDBLASTING KIT 800 120 For abrasive cleaning of stubborn dirt and paint Requires a s...

Page 19: ...255 lbs 116 kg 255 lbs 116 kg Dimensions Length Width Height 49 1245 mm 30 762 mm 26 5 673 mm 49 1245 mm 30 762 mm 26 5 673 mm Maximum Inlet Water Temperature 160 F 70 C 160 F 70 C Wetted Parts High P...

Page 20: ...t a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

Page 21: ...y bracket Replaced by 804 282 176 250 30 Label Replaced by 804 500 801 548 31 Rubber grommet Replaced by 801 012 172 981 32 Label Deleted 803 519 41 Hose high pressure 3 8 x 50 Replaced by 804 427 801...

Page 22: ...ription of Change Model 800 707 803 109 74 Spray tip 40045 Deleted NEW Chemical injector Added 804 388 NEW Tube chemical injector Added 804 275 NEW Strainer chemical injector Added 801 683 NEW Tip che...

Page 23: ...64 63 55 50 49 48 57 58 59 60 61 62 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 13 14 18 19 56 20 12 43 42 16 17 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11...

Page 24: ...Lock 6 34 KIT 6 or 107 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 803 502 PLUNGER Ceramic 3 36 KIT 6 or 107 RING Backup 37 KIT 6 or 107 WASHER 38 KIT 6 or 107 SCREW Piston 39 803 295 COVER Crankca...

Page 25: ...86 Packing 3000 psi 44 PACKING 6 28 801 487 Packing Retainer 3000 psi 42 43 44 45 46 47 O RING RETAINER Packing PACKING RING Head RETAINER Packing RING Long Life 1 1 2 1 1 1 106 803 509 Valve Cap 3500...

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