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5

308–532

INSTALLATION

Figure 1

TEE HANDLE

(4043 ONLY)

SPRAY

GUN

SPRAY

HOSE

QUICK

COUPLER

QUICK

COUPLER

HIGH 

PRESSURE 

HOSE 

CONNECTION

WATER 

SUPPLY 

CONNECTION

Check for Shipping Damage

Check the unit for any damage that may have occurred

in shipping. 

Notify the carrier immediately

 if there is

any damage.

Set Up

Fill the battery cells with electrolyte and water. Charge

the battery. Be sure the battery connections are correct

and secure. Connect the fuel line to the engine using

the quick coupler provided. Squeeze the priming bulb 3

to 5 times. If you are using a downstream chemical

injector, install it between the pump unloader and the

high pressure hose, using the quick couplers provided.

Connect the high pressure hose between the pump

outlet and the gun inlet. Both of these connections are

made with quick couplers.

CAUTION

Up to 100 ft (30 m) of high pressure hose may

be used. Longer hoses may af

fect sprayer

performance, and chemical injector performance,

if used.

Install the appropriate spray tip on the wand. 

See

Installing and Changing Spray Tips. If you are using a

sandblaster kit, see its separate manual for installation

instructions.

Connect to Water Supply

CAUTION

Before attaching to the water supply, check your

local plumbing code regarding cross– connection

to the water supply . A backflow preventer , P/N

801–133, is available to prevent backflow of

contaminated water into the fresh water supply .

Install it upstream from the pump.

If inlet water pressure is over 60 psi (4.1 bar) a

regulating water valve, P/N 800–258, must be

installed at the garden hose connection.

Do not exceed 160

F (70

C) inlet water

temperature.

Connect a hose with at least a 3/4 inch (19 mm) ID from

the water supply to the unit’s 3/4 inch garden hose inlet.

The supply hose should not be more than 50 ft (15 m)

long.

NOTE:

The water source at the unit 

must have a

minimum flow rate equal to that of the unit

(see Technical Data, inside back cover).

Summary of Contents for Hydra-Clean 308-532

Page 1: ...essure Washers HYDRA CLEAN 3540 12 5 HP ENGINE P N 800 706 Series A 3500 psi 241 bar OPERATING PRESSURE 3900 psi 269 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 4043 16 HP ENGINE P N 800 707 Series A 400...

Page 2: ...atings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury...

Page 3: ...tand the maximum working pressure of this sprayer DO NOT exceed the maximum working pressure of any component or accessory used in the system Chemical Compatibility BE SURE that all chemicals used in...

Page 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury NOTE Identifies helpful procedures and infor...

Page 5: ...re hose may be used Longer hoses may af fect sprayer performance and chemical injector performance if used Install the appropriate spray tip on the wand See Installing and Changing Spray Tips If you a...

Page 6: ...completely close the engine choke Press the start button In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the engine running Otherwise open the chok...

Page 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Page 8: ...th a clean damp cloth 3 Perform the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pr...

Page 9: ...ge valves Even a small particle can cause the valve to stick Restricted inlet Worn inlet or discharge valves Leaking high pressure hose Replace with tip of proper size Clean Check more frequently Chec...

Page 10: ...66 63 5 5 5 47 82 80 81 22 83 84 79 5 78 21 24 1 2 5 5 6 12 5 2 25 17 13 14 16 5 23 71 72 73 74 31 70 33 34 35 36 29 2 5 28 20 19 18 51 32 30 89 92 90 91 39 46 1 2 2 48 50 49 4 5 6 7 62 37 57 58 52 5...

Page 11: ...sure 3 8 x 50 1 42 801 569 QUICK COUPLER Female 3 8 incl 26 2 43 801 568 QUICK COUPLER Male 3 8 2 44 800 392 GUN WAND ASSEMBLY incl 42 65 66 67 68 69 1 REF PART NO NO DESCRIPTION QTY 46 801 217 BUMPER...

Page 12: ...66 27 65 26 42 69 45 87 88 87 86 85 82 80 81 22 83 84 79 5 78 21 89 92 90 91 39 63 5 5 5 47 24 1 2 5 5 6 12 5 2 25 17 13 14 16 5 23 71 72 73 74 31 70 33 34 35 36 29 2 5 28 20 19 18 51 32 30 46 1 2 2 4...

Page 13: ...1 42 803 157 QUICK COUPLER Female 3 8 incl 26 2 43 801 568 QUICK COUPLER Male 3 8 2 44 800 429 GUN WAND ASSEMBLY incl 42 45 65 thru 69 1 45 802 851 HANDLE Tee 1 REF PART NO NO DESCRIPTION QTY 46 801...

Page 14: ...3 21 25 27 52 26 55 28 2 48 47 46 45 44 43 42 29 31 32 33 40 39 50 38 37 37 36 43 44 45 46 47 48 2 49 19 53 51 3 16 14 20 51 53 51 7 6 8 9 10 11 20 13 5 4 17 2 18 16 15 14 53 19 56 1 34 54 30 73 74 59...

Page 15: ...RIPTION QTY 42 KIT C4 RING Back Up 43 KIT C4 O RING Valve Seat 44 KIT C4 SEAT Valve 45 KIT C4 VALVE 46 KIT C4 SPRING Valve 47 KIT C4 RETAINER Valve Spring 48 KIT C4 O RING Valve Cap 49 804 140 CAP Val...

Page 16: ...ntil plunger retainer pops out 5 Remove plunger retainer with copper gasket back up Ring and o ring 6 Remove plunger from plunger rod Reassembly 1 Carefully examine each ceramic plunger for scoring or...

Page 17: ...e with key wrench Low Pressure Seal All Models 1 Examine seal for wear or broken spring and lace if necessary 2 Install low pressure seal in seal case with garter spring down 3 Reinstall snap ring Be...

Page 18: ...BACKFLOW PREVENTOR 801 133 Prevent back up of contaminated water into fresh supply Install upstream of pump WATER SANDBLASTING KIT 800 120 For abrasive cleaning of stubborn dirt and paint Requires a s...

Page 19: ...255 lbs 116 kg 255 lbs 116 kg Dimensions Length Width Height 49 1245 mm 30 762 mm 26 5 673 mm 49 1245 mm 30 762 mm 26 5 673 mm Maximum Inlet Water Temperature 160 F 70 C 160 F 70 C Wetted Parts High P...

Page 20: ...t a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

Page 21: ...y bracket Replaced by 804 282 176 250 30 Label Replaced by 804 500 801 548 31 Rubber grommet Replaced by 801 012 172 981 32 Label Deleted 803 519 41 Hose high pressure 3 8 x 50 Replaced by 804 427 801...

Page 22: ...ription of Change Model 800 707 803 109 74 Spray tip 40045 Deleted NEW Chemical injector Added 804 388 NEW Tube chemical injector Added 804 275 NEW Strainer chemical injector Added 801 683 NEW Tip che...

Page 23: ...64 63 55 50 49 48 57 58 59 60 61 62 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 13 14 18 19 56 20 12 43 42 16 17 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11...

Page 24: ...Lock 6 34 KIT 6 or 107 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 803 502 PLUNGER Ceramic 3 36 KIT 6 or 107 RING Backup 37 KIT 6 or 107 WASHER 38 KIT 6 or 107 SCREW Piston 39 803 295 COVER Crankca...

Page 25: ...86 Packing 3000 psi 44 PACKING 6 28 801 487 Packing Retainer 3000 psi 42 43 44 45 46 47 O RING RETAINER Packing PACKING RING Head RETAINER Packing RING Long Life 1 1 2 1 1 1 106 803 509 Valve Cap 3500...

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