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308-444

17

Service

3.

See Fig. 11. Use an o-ring pick to remove the
bearings (9 and 24).

4.

Remove the two screws (23) holding the valve
plate (13) to the pump. Use an o-ring pick to
remove the valve plate and seal (12). Clean and
inspect the parts. Replace any worn ones.

5.

If the pilot pins (26) are accessible from the inside
of the pump housing (1), pull them out. If not
accessible, disassemble the fluid section as ex-
plained on page 23.

NOTE: Inspect the pilot pin o-rings (28) and bearings
(27) in place. Removal will destroy the bearings and is
not required unless they are damaged. To service the
bearings, first perform steps 3 to 5 on page 23.

6.

Use a 1/8 in. EZY-OUT to remove the bearings
(27) from the housing (1). See Fig. 22 on page 25
for an illustration of how to use an EZY-OUT.
Remove the o-rings (28). Clean and inspect the
parts. Replace any worn ones.

NOTE: If the pilot pin o-rings (28) and bearings (27)
were not removed, go to step 8.

7.

Grease the o-rings (28) and install them in the
bearings (27). Press the bearings and o-rings in
place so the bearings are flush with the surface of
the housing (1). See Fig. 11.

8.

Grease the pilot pins (26) and install them from the
inside of the housing (1).

9.

Install the seal (12) in the pump housing (1). Install
the valve plate (13) and secure with the two
screws (23). (The heads of the screws overlap the
top and bottom edges of the plate to hold it in
place.) Torque the screws to 5 to 7 in-lb (0.6 to 0.8
N-m).

10. Apply grease (25 ) to the bearings (9  and 24).

Install the bearing (9 ) in the pump housing (1).
Install the other bearing (24).

11. Make certain the o-ring (19 ) is in place on the air

valve (A). See Fig. 10.

12. Apply grease (25 ) where shown in Fig. 10.

Fig. 11

3

Press-fit flush with surface of housing (1).

04233

1

1

Torque to 5 to 7 in-lb (0.6 to 0.8 N-m).

2

Apply grease (25 ).

1

2

2

2

2

3

27

28

26

12

23

9

13

24

Summary of Contents for Husky 715

Page 1: ...100 psi 0 7 MPa 7 bar Maximum Air Input Pressure Model No D61 _____ Acetal Pumps Series E Model No D62 _____ Polypropylene Pumps Series E Model No D6A _____ Acetal BSPT Pumps Series E Model No D6B __...

Page 2: ...nt D Use the equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipm...

Page 3: ...re or explosion and serious injury Ground the equipment Refer to Grounding on page 5 Never use a polypropylene pump with non conductive flammable fluids as specified by your local fire protection code...

Page 4: ...mpatible with the equipment wetted parts Refer to the Technical Data section of all equipment manu als Read the fluid and solvent manufacturer s warnings CAUTION Safe Operating Temperature Minimum 40_...

Page 5: ...nductivity or resistivity of your fluid The resistivity must be less than 2 x 1012 ohm centimeters To reduce the risk of static sparking ground the pump and all other equipment used or located in the...

Page 6: ...quired S Dispense valve T Fluid drain line Y Air motor ground wire required see page 5 for installation instructions Z Container ground wire required Fig 2 2 GROUNDING A PUMP Dispense valve nozzle mus...

Page 7: ...mum 1 4 6 3 mm ID air hose Screw an air line quick disconnect coupler D onto the end of the air hose C and screw the mating fitting into the pump air inlet snugly Do not connect the coupler D to the f...

Page 8: ...ound storage tank N Wall mounting bracket Y Ground wire required see page 5 forinstallationinstructions H J ABOVE GROUND TRANSFER INSTALLATION A C D G K L M N Y F B E 04034A 04033 Fig 4 KEY A Husky 71...

Page 9: ...ine filter G Gun air regulator H Fluid drain valve required K Electrically conductive fluid supply hose P Circulatingvalve R Electrically conductive air line to gun S Air spray gun T Electrically cond...

Page 10: ...lb 8 5 to 9 6 N m A 114 21 Fluid Pressure Relief Valve CAUTION Some systems may require installation of a pressure relief valve at the pump outlet to prevent overpres surization and rupture of the pum...

Page 11: ...ort Excessive exhaust restriction can cause erratic pump operation To exhaust to a remote location 1 Remove the muffler W from the pump air exhaust port 2 Install an electrically conductive air exhaus...

Page 12: ...roperly grounded Read FIRE AND EXPLOSION HAZARD on page 3 2 Check all fittings to be sure they are tight Use a compatible liquid thread sealant on all male threads Tighten the fluid inlet and outlet f...

Page 13: ...mp and relieve the pressure before storing it for any length of time Tightening Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all th...

Page 14: ...valve cup 5 and plate 13 Replace See pages 19 20 Bent or broken pilot pins 26 Replace See pages 16 18 When reinstalling the air valve be sure to follow the instructions on page 18 to avoid damaging t...

Page 15: ...page 23 Loose fluid side diaphragm plates 112 Tighten See page 23 Pump exhausts air from muffler at stall Worn air valve cup 5 or plate 13 Replace See pages 19 20 Worn shaft seals 30 Replace See page...

Page 16: ...l purpose grease 25 is supplied in the kit Install the kit as follows WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Pro...

Page 17: ...spect the parts Replace any worn ones NOTE If the pilot pin o rings 28 and bearings 27 were not removed go to step 8 7 Grease the o rings 28 and install them in the bearings 27 Press the bearings and...

Page 18: ...with your fingers see Fig 13 15 Align the air valve assembly A so the reset shaft 21 is at the top and the valve is angled away from the protruding pilot pin 26 then slip it into position See Fig 12 D...

Page 19: ...shift saddle 14 See Fig 14 4 Disassemble the link assembly consisting of the actuator link 16 spacer 17 detent link 22 spring 3 stop 4 and valve cup 5 5 Remove the detent ball 8 and spring 6 The deten...

Page 20: ...d link spacer 17 Assemble the detent link link spacer and actuator link 16 as shown in Fig 16 The raised bumps on the links 16 and 22 must face up 6 Squeeze the spring 3 and install it and the stop 4...

Page 21: ...the Pressure Relief Procedure on page 12 1 Relieve the pressure 2 Use a 1 1 2 socket wrench to remove the plugs 106 from the top ball checks Remove the o ring 111 spacer 110 ball stop 202 and ball 301...

Page 22: ...ly there will be a small gap be tween the hex of the plug 106 and the cover 101 DO NOT OVERTIGH TEN 101 110 Torque to 5 to 10 ft lb 6 8 to 13 6 N m 106 106 110 1 2 1 2 1 2 111 202 301 111 111 04028 D...

Page 23: ...nd of the clamps between the upper manifold 102 and the housing 1 Rotate the clamps 90_ so they are parallel to the bottom manifold slip the other end between the bottom manifold and housing and remov...

Page 24: ...ition the manifolds 102 as desired and install on one of the covers 101 with the screws 104 and nuts 105 Torque to 20 to 25 in lb 2 3 to 2 8 N m See Fig 22 5 Place the pump housing 1 on this cover ori...

Page 25: ...nd torque to 75 to 85 in lb 8 5 to 9 6 N m at 100 rpm maximum Do not over torque Torque 75 to 85 in lb 8 5 to 9 6 N m 114 1 The words AIR SIDE on diaphragm 401 404 must face into the pump housing 1 Fl...

Page 26: ...refer to the part lists on pages 28 to 31 The digits in the matrix do not correspond to the ref nos in the parts drawing and lists Diaphragm Pump Air Motor Fluid Section Guides Balls Diaphragms D for...

Page 27: ...le 201 For example if your pump has acetal seats PTFE balls and PTFE diaphragms order Repair Kit D 0 6 2 1 1 If you only need to repair certain parts for example the diaphragms use the 0 null digits f...

Page 28: ...K actuator sst 1 17 188 175 SPACER link acetal 1 18 111 750 WASHER plain sst 1 Digit Ref No Part No Description Qty 6 19 111 624 O RING buna N 1 20 111 625 O RING buna N 1 21 187 727 SHAFT reset sst 1...

Page 29: ...201 110 112 108 104 107 111 111 111 111 113 Y115 26 28 27 117 118 119 23 12 13 9 Detail of Grounding Strip Part of Air Valve Kit 239 952 See page 28 120 113 Ref 10 Used only on models with PTFE diaphr...

Page 30: ...Part No Description Qty 2 101 189 637 COVER fluid polypropylene 2 102 237 039 MANIFOLD polypropylene 2 104 108 630 SCREW 10 24 5 8 in 16 mm long 16 105 108 947 NUT 10 24 16 106 189 639 PLUG polypropy...

Page 31: ...1 Digit Ref No Part No Description Qty B 101 189 637 COVER fluid polypropylene 2 102 239 316 MANIFOLD polypropylene BSPT 2 104 108 630 SCREW 10 24 5 8 in 16 mm long 16 105 108 947 NUT 10 24 16 106 18...

Page 32: ...1 108 639 BALL PTFE 4 3 301 103 462 BALL 316 stainless steel 4 5 301 112 945 BALL Hytrel 4 6 301 112 946 BALL Santoprene 4 7 301 108 944 BALL buna N 4 8 301 112 959 BALL Viton 4 Diaphragm Parts List M...

Page 33: ...in 17 5 mm 1 73 in 44 mm 3 8 npt f Air Exhaust mufflerincluded FRONT VIEW SIDE VIEW 1 4 npt f Air Inlet 6 97 in 177 mm 7 21 in 183 mm 8 94 in 227 mm 8 72 in 221 5mm 10 69 in 271 5mm 6 44 in 163 5mm 3...

Page 34: ...ont Co Santoprener is a registered trademark of the Monsanto Co Loctiter is a registered trademark of the Loctite Corporation 0 20 40 60 80 100 120 0 2 4 6 8 10 12 14 16 18 TEST CONDITIONS Pump tested...

Page 35: ...308 444 35 Notes...

Page 36: ...yer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sa...

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