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4

308127

Setup

1.

Install the GM3012 pump kit. See page 5.

NOTE:  If desired, replace the 100 mesh filter element
already in the filter with the 30 mesh element, supplied
with the sprayer.

2.

Connect the hose and gun.  See Fig 1. Screw a
minimum 50 ft. (15.2 m) main fluid hose (B) onto
the swivel (238). Connect a 3 ft. (0.9 m) whip hose
(C) between the fluid hose and the gun (A). Do not
use thread sealant, and Do not install the spray tip
yet!

WARNING

Be sure the fluid hoses are electrically conductive,
that the gun has a tip guard, and that each part is
rated for at least 

3000 psi (210 bar) Maximum

Working Pressure. This is to reduce the risk of seri-
ous bodily injury caused by static sparking, fluid
injection or over-pressurization and rupture of the
hose or gun.

3.

Fill the packing nut/wet–cup.  Pull the plastic cap
(5) up from the packing nut/wet–cup and fill the
cup 1/3 full with Graco Throat Seal Liquid (TSL).
Reinstall the cap. TSL helps lubricate and protect
the throat packings. Check the level of the TSL
regularly and fill as necessary.

4.

Flush the pump.  See page 6.

5.

Prepare the paint or coating.  For most paints:
remove any skin, stir to mix pigments, strain
through a fine nylon mesh bag to remove particles
that could clog the filter or spray tip. This is an im-
portant for trouble–free spraying.

6.

Two gun hookup  (See Fig 1.) Remove the cap
(228) from the secondary hose outlet and attach a
hose and gun to the 1/4 npsm(m) nipple.

CAUTION

To avoid damaging the pressure control, which may
result in poor equipment performance and compo-
nent damage, follow these precautions.

1. Always use nylon spray hose at least 50 ft.

(15.2 m) long.

2. Never use a wire braid hose; it is too rigid to

act as a pulsation dampener.

3. Never install any shutoff device between the

filter and the main hose. See Fig 1.

4. Always use the main filter outlet for one gun

operation. Never plug this outlet.

Fig 1

0473B

Main Fluid Outlet

Do not install any shutoff device here

1

5

238

A

B

C

D

E

228

1

Summary of Contents for GM3012

Page 1: ...fluid filter and mounting hardware Mounts on a TexSpray GM 1030 or Roof Rigt GM 1230 drive assembly GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 ECOPYRIGHT 1991 GRACO INC Graco Inc is registered...

Page 2: ...n when the tip is not installed Check diffuser operation regularly Follow the PRESSURE RELIEF PROCEDURE below then remove the spray tip Aim the gun into a metal pail holding the gun firmly to the pail...

Page 3: ...ance If the resistance exceeds the recommended limits replace it imme diately An ungrounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below Always read...

Page 4: ...oat Seal Liquid TSL Reinstall the cap TSL helps lubricate and protect the throat packings Check the level of the TSL regularly and fill as necessary 4 Flush the pump See page 6 5 Prepare the paint or...

Page 5: ...h the pin 231 just barely into the connecting rod C but not into the mating hole of the pump piston rod E 2 Pull the pump piston rod E out of the pump 2 to 3 in 50 75 mm 3 Align the flats of the pisto...

Page 6: ...il which was left in to protect the pump parts Before using water base paint flush with mineral spirits followed by a soapy water flush and then a clean water flush Before using oil base paint flush w...

Page 7: ...he trigger safety latch on the second gun and trigger that gun until clean wa ter or solvent comes from the nozzle To ensure that the hoses are well flushed flush the first gun and then the second gun...

Page 8: ...results use all the new parts in the kit The kit parts are shown with an asterisk 10 in the text and drawings B Check the outside of the piston rod 24 and the inside of the sleeve 18 for scoring or s...

Page 9: ...the sleeve is the bottom of it Do not install it upside down See Fig 10 30 Coat the piston rod and packings with oil Carefully slide the assembly into the top of the sleeve 31 Then slide the sleeve p...

Page 10: ...ct the spark plug 1 Relieve Pressure See page 2 2 Disconnect both hoses at control 3 Remove the pressure control cover 4 Working inside the pressure control box use a socket wrench to remove the screw...

Page 11: ...hose to be sure that you reas semble them correctly at the end of this procedure See Fig 12 3 Remove mounting plate 13 and control from mounting bracket 12 4 Remove 45 swivels 15 from control 5 Revers...

Page 12: ...l 1 21 183173 PIN ball stop 1 22 220631 V ALVE piston 1 23 220629 V ALVE intake 1 24 220630 ROD piston 1 25 101947 BALL 3 8 dia 1 These parts are also included in Repair Kit 220877 which may be purcha...

Page 13: ...nnect 1 13 194442 BRACKET mounting 1 15 161889 SWIVEL 45_ 2 16 110963 SCREW serrated flange hex hd 5 16 18 x 3 4 5 17 222516 HOSE 3 8 ID cpld 3 8 npsm fbe X mbe 29 737 mm spring guards 2 18 183461 ADA...

Page 14: ...2 303 112610 SCREW panhead 10 24 x 2 inch 2 304 100020 LOCKWASHER No 10 4 305 189095 HOUSING 1 306 112614 PLUG 1 307 105679 TOGGLE SWITCH 1 308 107255 GUARD 1 309 105659 BOOT 1 310 236352 POTENTIOMET...

Page 15: ...ble Outlet Paint Filter 60 mesh 250 micron Stainless Steel screen reusable 30 mesh optional filter is supplied for use with texture materials Pump Inlet Size 3 4 npt m Fluid Outlet Size 1 4 npsm from...

Page 16: ...to incidental or consequential damages for lost profits lost sales injury to person or pr operty or any other incidental or consequential loss shall be available Any action for breach of warranty must...

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