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4

GC-1402E

 

 

WARNING

SKIN INJECTION HAZARD

 

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look 

like just a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical 

treatment.

•     Do not point gun at anyone or at any part of the body.

•     Do not put your hand over the dispense outlet.

•     Do not stop or deflect leaks with your hand, body, glove, or rag.
•     Engage trigger lock when not spraying.

•     Follow 

Pressure Relief Procedure

 in this manual, when you stop spraying and before cleaning,

     checking, or servicing equipment. 

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•     Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•     Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

     component. See 

Technical Data 

in all equipment manuals.

•     Use fluids and solvents that are compatible with equipment wetted parts. See 

Technical Data

 

     in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete 

     information about your material, request MSDS forms from distributor or retailer.

•     Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

     manufacturer’s replacement parts only.

•     Do not alter or modify equipment.

•     Use equipment only for its intended purpose. Call your distributor for information.

•     Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•     Do not kink or over bend hoses or use hoses to pull equipment.

•     Keep children and animals away from work area.

•     Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do  not  use  1,1,1-trichloroethane,  methylene  chloride,  other  halogenated  hydrocarbon  solvents  or 

fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious 

chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

Warnings

Fire and Explosion Hazard 

18

Rev. G 6/17/2008

Pressurized Aluminum Parts Hazard

Use with equipment with 

pressurized aluminum parts only. Equipment may have aluminum parts that aren’t pressur-

ized - check with engineering.

Plastic Parts Cleaning Solvent Hazard

Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts that 
can be damaged by certain solvents.

Moving Parts Hazard

The icon showing finger loss, below, was chosen as a standard to represent a moving parts hazard. It is not neces-
sary to individualize the symbol for every piece of equipment Graco has. If you need to get more specific, show a 
graphic of the actual point of danger in the Operation, Troubleshooting, and/or Service section, where the user is 
most likely to encounter the hazard.

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids 
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical 
reaction and equipment rupture, and result in death, serious injury, and property damage. 

WARNING

PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many 
solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property 
damage. See 

Technical Data in this and all other equipment instruction manuals. Read fluid and solvent 

manufacturer’s warnings.

WARNING

OR

MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 
follow the 

Pressure Relief Procedure in this manual. Disconnect power or air supply.

Fire and Explosion Hazard 

14

Rev. G 6/17/2008

Skin Injection Hazard

Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There are 2 ver-
sions of this section. 

1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense valves,/lubrica-

tion valves, 

4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines through 

them.

WARNING

SKIN INJECTION HAZARD 

- Basic

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just 
a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical treatment.

Do not point gun at anyone or at any part of the body.

Do not put your hand over the spray tip.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Do not spray without tip guard and trigger guard installed.

Engage trigger lock when not spraying.

Follow 

Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, 

checking, or servicing equipment. 

SKIN INJECTION HAZARD

 

- Use with UL1450 Compliance

Do not aim the gun at, or spray any person or animal.

Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with 
any part of the body.

Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

Use Graco nozzle tips.

Use caution when cleaning and changing nozzle tips. in the case where the nozzle tip clogs while 
spraying, follow the 

Pressure Relief Procedure for turning off the unit and relieving the pressure 

before removing the nozzle tip to clean.

Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn 
off the unit and follow the 

Pressure Relief Procedure for turning off the unit.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event 
that injection occurs, 

get immediate surgical treatment.

Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

This system is capable of producing

 

XXXX

 

psi. Use Graco replacement parts or accessories that are 

rated a minimum of

 

XXXX

 

psi.

Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

Verify that all connections are secure before operating the unit.

Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

Summary of Contents for Formula X Chop 23750-03

Page 1: ...all warnings and instructions in this manual Save these instructions Low emission external mix dispense gun for use with polyester resin and gel coat For professional use only Maximum fluid working pr...

Page 2: ...ents Warnings 3 Important Safety Information 5 Grounding 6 Set Up 7 Parts 8 Assembly Drawings 9 Pressure Relief Procedure 12 Maintenance 13 Technical Data 18 Graco Ohio Standard Warranty 20 Graco Ohio...

Page 3: ...ust wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes...

Page 4: ...M PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluid containing such solvents in pressurized aluminum equipment Such use can cause serious...

Page 5: ...ontact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may be...

Page 6: ...lly a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing...

Page 7: ...which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the l...

Page 8: ...ber Description 23792 00 GUN AIR KIT 23793 00 GUN SEAL KIT 23732 00 GUN FLUID VALVE KIT Standard Equipment Part Number Description 23750 03 FORMULA X CHOP DISPENSE GUN GC 1402 USER MANUAL Formula X Ch...

Page 9: ...9 GC 1402E REVISION C 23750 03 Formula X Chop Dispense Gun Assembly Drawings...

Page 10: ...10 GC 1402E REVISION C 23750 03 Formula X Chop Dispense Gun Assembly Drawings 189018...

Page 11: ...ON 1 23768 00 BEARING 4 23769 00 ADAPTER 1 23772 00 TRIGGER STOP 1 23773 00 TRIGGER STOP INSERT 1 23774 00 TRIGGER STOP CAP 1 23775 00 GEAR 2 Part Number Description Qty 23776 00 BALL VALVE 1 23778 00...

Page 12: ...vice be per formed on a daily basis 1 Remove gear cover p n 23798 00 and inspect valves to see if there is any leakage on the top or bottom side of the valves if there is leakage with pressure relieve...

Page 13: ...SO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a fi...

Page 14: ...nsert bearing p n 23768 01 into gun body 7 a Use 3 8 in twelve point socket to first snug P N 23764 00 to hand tight continue turn past snug Torque reading 20 ft lbs 88 Newton b Loosen turn and return...

Page 15: ...ence Chart Part Number Orifice 23047 J1 012 J2 014 J3 022 M1 012 M2 014 M3 022 N1 012 N2 014 N3 022 P1 012 P2 014 P3 022 Note Use p n LPA2 120G and p n LPA2 121G when using LPA2 147 XXXX and 23047 XX...

Page 16: ...3640 0 036 3650 0 036 3840 0 038 3850 0 038 4325 0 043 4340 0 043 4350 0 043 4365 0 043 5225 0 052 5240 0 052 5250 0 052 5265 0 052 Part Number Orifice LPA2 147 6225 0 062 6240 0 062 6250 0 062 6265...

Page 17: ...4 0 040 6 24 4 01 9 16 G5 0 050 10 5 32 4 31 10 23 G6 0 060 8 5 24 5 48 11 48 G7 0 070 6 5 25 5 6 43 10 58 G8 0 080 10 22 8 61 12 03 G9 0 090 7 16 8 53 12 36 J4 0 040 7 36 5 4 01 9 16 J5 0 050 7 30 5...

Page 18: ...ir 1 4in Tube Atomize Air 1 4in Tube Air inlet size Chopper 1 4 18 NPS Male A Component Catalyst Inlet Size 1 4 in Tube B Component Resin Inlet Size 1 4 18 NPS Male Sound Pressure 40 39 dB A Sound Pow...

Page 19: ...19 GC 1402E Notes...

Page 20: ...ng but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breac...

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