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3

GC-1402E

Warnings

     The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. 
     The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-

     specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the 

     body of this manual where applicable.

    •   See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination

      Operations section of this manual.

 

 

WARNING

FIRE AND EXPLOSION HAZARD

 

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help 

prevent fire and explosion:

•     Use equipment only in well ventilated area.

•     Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

     drop cloths (potential static arc). 

•     Keep work area free of debris, including solvent, rags and gasoline.

•     Do not plug or unplug power cords, or turn power or light switches on or off when flammable

     fumes are present.

•     Ground all equipment in the work area. See Grounding instructions.

•     Use only grounded hoses.

•     Hold gun firmly to side of grounded pail when triggering into pail.

•     If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

     until you identify and correct the problem.

•     Keep a working fire extinguisher in the work area.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the 

operating area of the equipment to help protect you from serious injury, including eye injury, 

inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

•     Protective eyewear 

•     Clothing and respirator as recommended by the fluid and solvent manufacturer

•     Gloves

•     Hearing protection

TOXIC FLUID OR FUMES HAZARD 

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 

swallowed.

•     Read MSDS’s to know the specific hazards of the fluids you are using.

•     Store hazardous fluid in approved containers, and dispose of it according to applicable

     guidelines.

•     Always wear impervious gloves when spraying or cleaning equipment.

Changing Materials 

22

Rev. G 6/17/2008

Changing Materials

When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.

Always clean the fluid inlet strainers after flushing.

Check with your material manufacturer for chemical 
compatibility.

Most materials use ISO on the A side, but some use 
ISO on the B side.

Epoxies often have amines on the B (hardener) 
side. Polyureas often have amines on the B (resin) 
side.

Splatter Hazard

This section is used with some RAM plates which could get pushed out of the drums of sealant.

Burn Hazard

For equipment used with heated material. 

WARNING

SPLATTER HAZARD 
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, 
splatter may occur. 

Use minimum air pressure when removing platen from drum.

WARNING

BURN HAZARD 

- Hot Surfaces

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

Do not touch hot fluid or equipment. 

Wait until equipment/fluid has cooled completely.

Summary of Contents for Formula X Chop 23750-03

Page 1: ...all warnings and instructions in this manual Save these instructions Low emission external mix dispense gun for use with polyester resin and gel coat For professional use only Maximum fluid working pr...

Page 2: ...ents Warnings 3 Important Safety Information 5 Grounding 6 Set Up 7 Parts 8 Assembly Drawings 9 Pressure Relief Procedure 12 Maintenance 13 Technical Data 18 Graco Ohio Standard Warranty 20 Graco Ohio...

Page 3: ...ust wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes...

Page 4: ...M PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluid containing such solvents in pressurized aluminum equipment Such use can cause serious...

Page 5: ...ontact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may be...

Page 6: ...lly a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing...

Page 7: ...which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the l...

Page 8: ...ber Description 23792 00 GUN AIR KIT 23793 00 GUN SEAL KIT 23732 00 GUN FLUID VALVE KIT Standard Equipment Part Number Description 23750 03 FORMULA X CHOP DISPENSE GUN GC 1402 USER MANUAL Formula X Ch...

Page 9: ...9 GC 1402E REVISION C 23750 03 Formula X Chop Dispense Gun Assembly Drawings...

Page 10: ...10 GC 1402E REVISION C 23750 03 Formula X Chop Dispense Gun Assembly Drawings 189018...

Page 11: ...ON 1 23768 00 BEARING 4 23769 00 ADAPTER 1 23772 00 TRIGGER STOP 1 23773 00 TRIGGER STOP INSERT 1 23774 00 TRIGGER STOP CAP 1 23775 00 GEAR 2 Part Number Description Qty 23776 00 BALL VALVE 1 23778 00...

Page 12: ...vice be per formed on a daily basis 1 Remove gear cover p n 23798 00 and inspect valves to see if there is any leakage on the top or bottom side of the valves if there is leakage with pressure relieve...

Page 13: ...SO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a fi...

Page 14: ...nsert bearing p n 23768 01 into gun body 7 a Use 3 8 in twelve point socket to first snug P N 23764 00 to hand tight continue turn past snug Torque reading 20 ft lbs 88 Newton b Loosen turn and return...

Page 15: ...ence Chart Part Number Orifice 23047 J1 012 J2 014 J3 022 M1 012 M2 014 M3 022 N1 012 N2 014 N3 022 P1 012 P2 014 P3 022 Note Use p n LPA2 120G and p n LPA2 121G when using LPA2 147 XXXX and 23047 XX...

Page 16: ...3640 0 036 3650 0 036 3840 0 038 3850 0 038 4325 0 043 4340 0 043 4350 0 043 4365 0 043 5225 0 052 5240 0 052 5250 0 052 5265 0 052 Part Number Orifice LPA2 147 6225 0 062 6240 0 062 6250 0 062 6265...

Page 17: ...4 0 040 6 24 4 01 9 16 G5 0 050 10 5 32 4 31 10 23 G6 0 060 8 5 24 5 48 11 48 G7 0 070 6 5 25 5 6 43 10 58 G8 0 080 10 22 8 61 12 03 G9 0 090 7 16 8 53 12 36 J4 0 040 7 36 5 4 01 9 16 J5 0 050 7 30 5...

Page 18: ...ir 1 4in Tube Atomize Air 1 4in Tube Air inlet size Chopper 1 4 18 NPS Male A Component Catalyst Inlet Size 1 4 in Tube B Component Resin Inlet Size 1 4 18 NPS Male Sound Pressure 40 39 dB A Sound Pow...

Page 19: ...19 GC 1402E Notes...

Page 20: ...ng but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breac...

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