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307883

10

Operation

Pressure Relief Procedure

INJECTION HAZARD

To reduce the risk of serious bodily
injury, including fluid injection, injury from
moving parts, or splashing in the eyes or

on the skin, always follow this procedure whenever
you shut off the pump, when checking or servicing
any part of the system, when installing or changing
dispensing devices, and whenever you stop dis-
pensing.
 

WARNING

1.

Close the air regulator and disconnect the air
supply hose.

2.

Close the pump’s bleed-type master air valve
(required in the system).

3.

Open the dispensing valve until pressure is fully
relieved.

If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, 

very slowly

 loosen the dispensing

valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.

Operating

Never exceed 180 psi (12.6 bar) Maximum Air
Pressure to these pumps. Using higher air
pressure will cause the pump to over pressurize
which may result in component rupture, fire, or
explosion and cause serious bodily injury.

WARNING

NOTE:

Read and follow the warnings and instructions

in the manual for each of the system components.

1.

Close the air regulators and bleed-type master air
valves to all but one pump.

2.

Open the master air valve from the compressor.

3.

For the pump that is connected, trigger the
dispensing valve into a grounded metal waste
container, making firm metal-to-metal contact
between the container and valve. Open the
bleed-type master air valve and open the pump air
regulator slowly, just until the pump is running.
When the pump is primed and all air has been
pushed out of the lines, release the trigger.

4.

If you have more than one pump, repeat this
procedure for each pump.

5.

When the pump is primed and has sufficient air
supplied to it, it starts when the dispensing valve is
opened and shuts off when it is closed.

Never allow the pump to run dry of the fluid
being pumped. A dry pump will quickly
accelerate to a high speed and possibly damage
itself. If the pump accelerates quickly, stop it
immediately, and check the fluid supply. If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent. Be sure to eliminate all air
from the fluid system.

CAUTION

6.

Set the air pressure to each pump at the lowest
pressure needed to get adequate fluid delivery.

7.

When shutting off the system, and before checking
or servicing it, 

relieve the pressure

.

INJECTION HAZARD

To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the 

Pressure

Relief Procedure

 at left.

WARNING

Summary of Contents for FIRE-BALL Series

Page 1: ... truck mounted 204264 55 gallon closed drum truck mounted S S M M X X X X X X X X X X X 225931 275 gallon obround tank S X X 10 1 Ratio President Pump 1800 psi 120 bar MAXIMUM WORKING PRESSURE Model No Size Type Hose Kit Cover Bung Adapter Sturdi Clamp Hold Down Kit 225782 55 gallon open drum S X X 225786 55 gallon closed drum 206656 55 gallon closed drum truck mounted 222067 55 gallon closed drum...

Page 2: ...atible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warn ings D Handle hoses carefully Do not pull on hoses to move equipment D All fluid hoses must have spring guards on both ends The spring guards help protect the hose from kinks or bends at or close to the coupling which can result in hose rupture D Route...

Page 3: ...o your body and cause extremely serious injury including the need for amputation Fluid splashed in the eyes or on the skin can also cause serious injury D Fluid injected into the skin may look like just a cut but it is a serious injury Get immediate medical attention D Do not point the dispensing valve at anyone or at any part of the body D Do not put your hand or fingers over the end of the dispe...

Page 4: ...rt 1926 Installation Grounding To reduce the risk of static sparking ground the pump Check your local electrical code for detailed grounding instructions for your area and type of equipment D Pump Use ground wire and clamp as shown in Fig 1 D Air and fluid hoses Use only electrically conductive hoses D Air compressor Follow manufacturer s recommendations D Dispensing valve Obtain grounding through...

Page 5: ...5 307883 Notes ...

Page 6: ...ps 1 Remove the original drum cover 2 Mount and fasten the new drum cover 3 Guide the pump riser tube through the mounting gasket Closed Bung Type Drum 1 Loosen the drum cover vent plug and remove the bung cover 2 Install the pump through the bung hole until the pump foot valve is 1 2 in 13 mm off the drum bottom Tighten the bung adapter Air and Fluid Line Accessories Install the accessories in th...

Page 7: ...d and pressure To order a 300 psi 21 bar maximum working pressure regulator order a Part No below 3 8 in npt 109107 1 2 in npt 104266 D Install an air line filter H to remove harmful dirt and contaminants from your compressed air supply To order a 250 psi 17 5 bar maximum working pressure air filter order a Part No below 3 8 in npt 106148 1 2 in npt 214849 D Install a thermal relief kit on the dis...

Page 8: ...sufficient room to change drums and a secure mounting platform Drum Mounting 1 Place the drum in the desired location 2 Place the hold down lugs V or drum locators U around the drum base and bolt directly to the truck bed or mounting platform See Fig 5 Open Drum Cover Mounted Pumps 1 Remove the original drum cover 2 Mount the new drum cover and fasten 3 Guide the pump riser tube through the mounti...

Page 9: ...um Sturdi Clamp Mounted Pumps 1 Remove the adjustable bung adapter from the pump riser tube 2 Screw the bung adapter EE into the bung hole 3 Loosen the wing nuts BB and slide the clamp AA onto the pump riser tube up to the base See Fig 7 4 Holding the clamp onto the pump insert the pump riser tube through the bung adapter and lower the pump until the clamp rests on the edge of the drum See Fig 7 5...

Page 10: ...lves to all but one pump 2 Open the master air valve from the compressor 3 For the pump that is connected trigger the dispensing valve into a grounded metal waste container making firm metal to metal contact between the container and valve Open the bleed type master air valve and open the pump air regulator slowly just until the pump is running When the pump is primed and all air has been pushed o...

Page 11: ...11 307883 Notes ...

Page 12: ...M COVER 1 Model 222086 5 1 Ratio Fire Ball 16 Gallon Open Drum Ref No Part No Description Qty 4 203872 5 1 FIRE BALL PUMP See manual 306518 for parts 1 5 222063 HOSE FITTING KIT See parts list above 1 6 222060 DRUM COVER 1 7 222061 HOLD DOWN KIT See manual 306345 for parts 1 Model 225642 5 1 Ratio Fire Ball 55 Gallon Open Drum Ref No Part No Description Qty 8 203857 5 1 FIRE BALL PUMP See manual 3...

Page 13: ...io Fire Ball 55 Gallon Closed Drum Ref No Part No Description Qty 17 204254 5 1 FIRE BALL PUMP See manual 306518 for parts 1 12 222063 HOSE FITTING KIT See parts on page 12 1 19 204076 BUNG ADAPTER sealed 1 20 207361 HOLD DOWN KIT See manual 306345 for parts 1 21 204095 STURDI CLAMP 1 13 14 16 15 17 18 20 19 21 01621 01622 Model 225931 5 1 Ratio Fire Ball 275 Gallon Obround Tank Ref No Part No Des...

Page 14: ...r parts 1 42 222066 HOSE FITTING KIT See parts list above 1 43 207367 DRUM COVER 1 44 207361 HOLD DOWN KIT See manual 306345 for parts 1 Model 222067 10 1 Ratio President 55 Gallon Closed Bung Ref No Part No Description Qty 45 222095 10 1 PRESIDENT PUMP See manual 306726 for parts 1 46 222066 HOSE FITTING KIT See parts list above 1 47 224579 BUNG ADAPTER sealed 1 48 207361 HOLD DOWN KIT See manual...

Page 15: ...15 307883 Notes ...

Page 16: ... be made at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser s sole and exclusive remedy and are in lieu of any other warranties express or implied including warranty of merchantability or warranty of fitness for a particular purpose and of any non contractual liabilities including ...

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