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Installation

332453A

5

9.

Install a collar on the mast shaft for both chemical 
rams.

10. Connect the cable end labeled “J1BA” to the base 

sensor.

11. Connect the cable end labeled “J1BB” to the cata-

lyst sensor.

12. Route and secure access cable so it will not be 

damaged during normal machine operation.

13. Turn the power on at the electrical enclosure.

14. Slide the collar so it is at the level of the sensor.

15. Adjust the sensor until it senses the collar. A light 

will aluminate on the sensor to visually show it is 
activated.

16. Tighten the sensor to its current position.

17. Adjust the collar on the shaft to the desired height 

and tighten. The placement of the collar will deter-
mine when the machine will recognize an empty 
drum.

18. Repeat steps 14 through 17 for the other chemical 

sensor.

19. Navigate to the 

Setup Screen 1 

on the Display 

Module (DM) and activate the low level sensor 
option.

Summary of Contents for ExactaBlend AGP

Page 1: ...t approved for use in explosive atmospheres or hazardous locations Refer to ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for maximum working pressure and model information Important Safety Instructions Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced Glazing Proportioner Setup Operation man ual Save all instructions 24r809 ...

Page 2: ...ed manuals Contents Related Manuals 2 Contents 2 Installation 3 Light Tower 24R824 3 Low Level Sensors 24R935 4 USB Kit 24R936 6 Calibration Check Assembly 24R777 7 Troubleshooting 8 Parts 9 Light Tower 24R824 9 Low Level Sensors 24R935 10 Calibration Check Assembly 24R777 11 Calibration Check Module 12 Graco Standard Warranty 14 Graco Information 14 ...

Page 3: ...roportioner Setup Operation manual 2 Remove the nut that secures the fluid plate 3 Fasten the light tower bracket to the boom assem bly Torque the nut to 24 ft lb 33 N m 4 Mount the light tower to the bracket Hand tighten the light tower nut 5 Connect the cable from the light tower to port 3 located on the Fluid Control Module FCM ...

Page 4: ...e splitter into port 1 4 Install the air shut off valve cable and the low level cable end labeled J1B into the splitter 5 Route the low level cable along the boom Follow the air hoses and electrical lines that are installed 6 Mount the sensor to the bracket 7 Attach the bracket to the electrical enclosure for the base ram Torque the bolts to 5 1 ft lb 6 9 N m 8 Attach the bracket to the pump mast ...

Page 5: ...re 14 Slide the collar so it is at the level of the sensor 15 Adjust the sensor until it senses the collar A light will aluminate on the sensor to visually show it is activated 16 Tighten the sensor to its current position 17 Adjust the collar on the shaft to the desired height and tighten The placement of the collar will deter mine when the machine will recognize an empty drum 18 Repeat steps 14 ...

Page 6: ...closure Torque the bolts to 2 6 ft lb 3 5 N m 3 Connect the longest CAN cable to the USB Module Route the CAN cable along the boom Follow the air hoses and electrical lines that are installed 4 Connect the CAN cable extension to the CAN cable end Connect the other end to the Fluid Control Module FCM 5 Refer to the ExactaBlend AGP Advanced Glazing Proportioner Setup Operations manual for screen det...

Page 7: ...amps NOTE The base material tube is 0 5 in 1 3 cm in diameter Verify the hose clamps are installed on the correct side of the boom assembly 3 Remove the pressure gauges and fittings 4 Install the tube fittings Tighten the fittings to prevent leaking 5 Install the material tube lines onto the boom assem bly Tighten all fittings to prevent leaking 6 Install the check valve assembly onto the tube lin...

Page 8: ...ight stack Replace light stack Low Level Sensors The sensor does not activate The low level sensor option has not been activated on the DM Navigate to Screen 1 and activate the low level sensor option The sensor has not been mounted correctly Adjust the sensor until it is activated by the collar The collar has been installed too high on the shaft Lower the collar until the sensor is activated Bad ...

Page 9: ...Parts Light Tower 24R824 Not available for individual sale FIG 1 Light Tower 003 001 002 Ref Part Description Quantity 001 BRACKET tower light 30mm 1 002 127087 LIGHT tower 30mm red green 1 003 127066 HARNESS m8xm12 1 ...

Page 10: ...BRACKET sensor low empty 2 103 100016 WASHER lock 6 104 121112 SCREW cap socket head 2 105 117028 SCREW socket head m6x16 4 106 122716 SENSOR inductive m12 2 107 127140 COLLAR clamp 1 3 8 id 2piece 1 108 127141 COLLAR clamp 1 id 2piece 1 109 127137 HARNESS splitter m12 5pin 1 110 126520 CONNECTOR splitter m12 1 108 106 102 103 105 109 110 102 101 103 105 106 103 105 101 ...

Page 11: ...npt x 1 4 tube 1 208 126691 CLAMP 1 2 in od hose 3 209 126682 CLAMP 1 4 in od hose 3 210 100644 SCREW cap socket head 12 211 122643 NUT rail 12 212 16V586 TUBE ratio base inlet 1 213 127102 FITTING flareless 1 2 tube x 1 2 tube 1 214 16V587 TUBE ratio base outlet 1 2 1 215 16V588 TUBE ratio catalyst inlet 1 4 1 216 127103 FITTING flareless 1 4 tube x 1 4 tube 1 217 16V589 TUBE ratio outlet 1 4 1 2...

Page 12: ...ads 1 1 1 1 1 1 1 Ref Part Description Quantity 301 215622 VALVE ball 2 302 217562 LEVER valve 1 303 104984 FITTING tee pipe 2 304 127070 FITTING flareless 1 4 npt x 1 4 tube 1 305 127051 FITTING flareless 1 4 npt x 1 2 tube 1 306 112941 GAUGE pressure fluid 2 307 123253 VALVE needle 1 4 npt 1 308 113093 CONNECTOR pipe 1 309 512135 NOZZLE extrusion 2 ...

Page 13: ...B Kit 24R936 FIG 5 USB Kit Ref Part Description Quantity 401 24T005 MODULE GCA cube 1 402 122747 SCREW socket head 10x0 75 4 403 123273 CABLE 1 404 122487 CABLE CAN male female 1 405 16V853 SOFTWARE GCA 1 404 401 402 403 ...

Page 14: ...ipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer...

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