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Electric Motor

311592Z

17

Install the Motor

NOTE:

 A NEMA 182/184 TC Frame is required to mate 

with the gear reducer. If the pump is purchased without 
a motor, you must order a kit to mate with the gear 
reducer. See T

ABLE

 5.

1.

Thoroughly clean the input shaft and motor shaft, 
removing any debris. This ensures proper clearance 
and fit for the coupler.

NOTE:

 Do not reuse old keys or setscrews. Use only the 

parts supplied with the coupler.

2.

See F

IG

. 8. Assemble the key (20) in the input shaft 

(105) keyway. Assemble the two setscrews (31) in 
the coupler (28), ensuring that they do not encroach 
on the keyway or the input shaft bore of the coupler. 

3.

Slide the coupler into the gear reducer so the key 
and input shaft mate with the coupler. Slide on until 
coupler bottoms out on the tapered step of the shaft. 

 

4.

Tighten setscrews to 66-78 in-lb (7.4-8.8 N•m). 

Apply antiseize lubricant (LPS

®

-04110 or equiva-

lent) to bore of coupling.

NOTE:

 When installing an IEC 112M/B5 or 100L/B5 

Frame electric motor, ensure that the motor adapter 
(MA) and screws (MS) are in place before mounting the 
motor on the gear reducer. Torque screws to 40-45 ft-lb 
(54-61 N•m). See F

IG

. 10.

 

NOTE:

 A faint clicking may be heard while the motor is 

running. This is normal and is due to necessary clear-
ances between the coupler (28), motor shaft, and motor 
key. If the intensity increases significantly over time, it 
could indicate the coupler is wearing and should be 
replaced. 

Do not open the gear reducer. Opening the 

gear reducer voids the warranty. 

The gear reducer is 

not field serviceable beyond the maintenance recom-
mended in this manual.

Table 5: Motor Adapter Kits

Kit No.

Description

16C487

Coupler Kit for NEMA 182-184 TC Frame 
3 or 5 HP motors. Includes 2.25 in. (57.2 
mm) key

. See manual 311605.

15H880

Coupler Kit for NEMA 182/184 TC Frame 
3 or 5 HP motors. Includes 1.75 in. (44.5 
mm) key

. See manual 311605.

24E453

Mounts IEC 112M/B5 or 100L/B5 Frame 3 
or 5 HP motor to gear reducer

. See 

manual 311605.

NOTE:

 All kits include the 0.62 in. (15.7 mm) key 

(120376). Some kits include an additional motor shaft 
key. Measure the length of the motor keyway to 
determine the correct key length. Key length should 
be at least 90% of keyway length.

NOTICE

Ensure that neither the input key (20) or the end of the 
coupler (28) motor shaft bore extend past the end of 
the input shaft (105). This could cause the motor shaft 
to bottom out on the coupler, causing excessive heat 
and bearing damage.

NOTICE

When installing the electric motor, always ensure that 
the motor shaft key cannot move out of position. If the 
key works loose it could cause excessive heat and 
equipment damage.

F

IG

. 8. Install the Coupler

ti8913b

105

28

20

Apply antiseize lubricant (LPS

®

-04110 or equivalent) 

to bore of coupling (28).

15

15

Summary of Contents for E-Flo

Page 1: ...aint circulation applications For professional use only See page 3 for model information including maximum working pressure See page 5 for approvals Important Safety Instructions Read all warnings and...

Page 2: ...Conditions 15 Clearance 15 15H884 Floor Stand 15 Connect Fluid Lines 15 Electric Motor 16 Electric Motor Specifications 16 Motor Wiring 16 Install the Motor 17 Electrical Noise Filter 19 Variable Freq...

Page 3: ...ressure E Flo 2000 460 psi 3 22 MPa 32 2 bar Maximum Working Pressure E Flo 3000 330 psi 2 31 MPa 23 1 bar Maximum Working Pressure E Flo 4000 250 psi 1 75 MPa 17 5 bar Maximum Working Pressure See Te...

Page 4: ...Models 4 311592Z...

Page 5: ...on listings Component Part No Approvals Mechanical Pump Motor ATEX EP1XXX EP3XXX UL CSA EP2XXX EP4XXX IS Sensor Circuit EPX1XX Ex h T3 Gb Ex de IIC T4 CESI 05 ATEX 110X Class I Group D Class II Group...

Page 6: ...t use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Static charge may build up on plastic parts during cleaning and could discharge and ignite...

Page 7: ...an start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fu...

Page 8: ...epage and clearance distances shall meet the require ments of 6 4 Table 4 of EN50020 2 After the installation of the Electric Circulation Pump Control into an enclosure the assembly shall be capable o...

Page 9: ...3 Way Solenoid Valve 2 meters provided by Graco P Pump Stand R Fluid Inlet Line S Fluid Outlet Line T Fluid Return Line U Pneumatic Back Pressure Regulator V Air Supply Lines to 3 Way Solenoid Valve...

Page 10: ...120369 EXPLOSION PROOF SEAL FITTING RFI FILTER 200 230 VAC 120365 400 460 VAC 120366 PE L2 L3 L1 LINE POWER IN 3 60 Hz 230 460 VAC 3 50 Hz 200 400 VAC EXPLOSION PROOF CONDUIT BETWEEN MOTOR JUNCTION B...

Page 11: ...ARDOUS AREA COM TRIP RESET RUN STOP LOCAL REMOTE JOG SECURE DISABLE 24V GRN YLW 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPH...

Page 12: ...ED IN E FLO JUNCTION BOX ONLY BRN BLU BLACK 5 2 DETAIL A DETAIL B HAZARDOUS CLASSIFIED LOCATION CLASS I DIV 1 GROUP C D T3 FM ONLY GROUP II CATEGORY 2 ZONE 1 GAS ATEX ONLY CLASS I DIV 1 GROUP C D T3 C...

Page 13: ...or ATEX II 2 G Follow all National and Local elec tric codes 16D612 Power Module The 16D612 Power Module transforms the high voltage power supply to a 24 Vdc input for the pump sensor cir cuit See man...

Page 14: ...strain relief 74a is screwed tightly into the housing Units with a sensor circuit must use the conductive strain relief to ensure proper shield ing of the IS field wire Thread the IS field wire throu...

Page 15: ...ailable as an option See 406638 for assembly and mounting instructions Connect Fluid Lines See FIG 7 The fluid manifolds are secured to the pumps with 1 1 2 in clamps and sanitary gaskets CG Manifolds...

Page 16: ...frequency drive VFD Use 14 gauge wire 3 wires plus ground to connect the VFD and the motor Use 18 gauge wire between pins 8 and 11 on the VFD and the motor overtemperature switch Motor must be wired t...

Page 17: ...the coupler 28 motor shaft and motor key If the intensity increases significantly over time it could indicate the coupler is wearing and should be replaced Do not open the gear reducer Opening the ge...

Page 18: ...ar reducer 1 Slide the motor into place 6 While one person supports the motor 19 install the screws 37 Torque to 75 80 ft lb 102 108 N m FIG 9 All NEMA 182 184 TC Frame Electric Motors ti8726b 19 37 3...

Page 19: ...noise filters depending on your system voltage See TABLE 6 Table 6 Electrical Noise Filters Part No Rated Voltage Amps Mounting Hole Diagram 120365 230 Vac 32 FIG 11 120366 480 Vac 16 FIG 12 FIG 11 1...

Page 20: ...nnections Connect 14 gauge or larger wires to terminals U V W and GND on the VFD See Motor Wiring page 16 Connect 18 gauge wires between pins 8 and 11 on the VFD and the motor overtemperature switch A...

Page 21: ...us area must be in explo sion proof conduit and secured by explosion proof seal fittings See Hazardous Area Cabling and Conduit Requirements Explosion Proof page 13 and TABLE 2 Local Control Box has a...

Page 22: ...ssure to the BPR install Kit 15K012 H in the non hazardous area The kit includes two air regu lators and a 3 way solenoid valve Connect an electri cally conductive air hose to the 5 32 in tube fitting...

Page 23: ...mounting holes 9 50 241 3 F Depth from outermost lower mounting hole to face of fluid inlet outlet ports 12 549 318 7 H Sanitary Fluid Inlet 2 in f J Sanitary Fluid Outlet 2 in f K Distance from cente...

Page 24: ...ontal distance from rear lower mounting bolt to outlet 7 4 189 T Horizontal distance from rear lower mounting bolt to inlet 16 5 419 U Vertical distance from lower mounting bolt to outlet 18 1 460 V V...

Page 25: ...Width between upper mounting holes 5 125 130 2 D Height between lower and upper mounting holes 3 22 81 8 E Depth from upper mounting hole surface to center of fluid outlet 4 07 103 4 G Width from cen...

Page 26: ...rature Range 32 104 F 0 40 C Maximum Fluid Output See charts on page 27 Fluid Inlet and Outlet Size 2 in Tri clamp Gear Reducer Oil Capacity 2 quarts 1 9 liters Required Gear Reducer Lubricant ISO VG2...

Page 27: ...95 A B C 400 2 80 28 0 450 3 15 31 5 500 3 50 35 0 D Key A E Flo 1500 B E Flo 2000 C E Flo 3000 D E Flo 4000 Pressure and Flow Capability of E Flo Family with 60 Hz Motor continuous production use Fl...

Page 28: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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