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Warnings 

6

311592Z

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When 
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and 
warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

WARNING

WARNING

WARNING

FIRE AND EXPLOSION HAZARD 

Flammable fumes, such as solvent and paint fumes, in 

work area

 can ignite or explode. To help prevent 

fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop 
cloths (potential static arc). 

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are 
present.

Ground all equipment in the work area. See 

Grounding 

instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, 

stop operation immediately.

 Do not use equipment until 

you identify and correct the problem.

Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable 
vapors. To help prevent fire and explosion:

Clean plastic parts only in a well ventilated area.

Do not clean with a dry cloth.

Do not operate electrostatic guns in equipment work area.

EQUIPMENT MISUSE HAZARD 

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See 

Technical Data

 in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See 

Technical Data 

in all

 

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about 
your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufac-
turer’s replacement parts only.

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

Summary of Contents for E-Flo

Page 1: ...aint circulation applications For professional use only See page 3 for model information including maximum working pressure See page 5 for approvals Important Safety Instructions Read all warnings and...

Page 2: ...Conditions 15 Clearance 15 15H884 Floor Stand 15 Connect Fluid Lines 15 Electric Motor 16 Electric Motor Specifications 16 Motor Wiring 16 Install the Motor 17 Electrical Noise Filter 19 Variable Freq...

Page 3: ...ressure E Flo 2000 460 psi 3 22 MPa 32 2 bar Maximum Working Pressure E Flo 3000 330 psi 2 31 MPa 23 1 bar Maximum Working Pressure E Flo 4000 250 psi 1 75 MPa 17 5 bar Maximum Working Pressure See Te...

Page 4: ...Models 4 311592Z...

Page 5: ...on listings Component Part No Approvals Mechanical Pump Motor ATEX EP1XXX EP3XXX UL CSA EP2XXX EP4XXX IS Sensor Circuit EPX1XX Ex h T3 Gb Ex de IIC T4 CESI 05 ATEX 110X Class I Group D Class II Group...

Page 6: ...t use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Static charge may build up on plastic parts during cleaning and could discharge and ignite...

Page 7: ...an start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fu...

Page 8: ...epage and clearance distances shall meet the require ments of 6 4 Table 4 of EN50020 2 After the installation of the Electric Circulation Pump Control into an enclosure the assembly shall be capable o...

Page 9: ...3 Way Solenoid Valve 2 meters provided by Graco P Pump Stand R Fluid Inlet Line S Fluid Outlet Line T Fluid Return Line U Pneumatic Back Pressure Regulator V Air Supply Lines to 3 Way Solenoid Valve...

Page 10: ...120369 EXPLOSION PROOF SEAL FITTING RFI FILTER 200 230 VAC 120365 400 460 VAC 120366 PE L2 L3 L1 LINE POWER IN 3 60 Hz 230 460 VAC 3 50 Hz 200 400 VAC EXPLOSION PROOF CONDUIT BETWEEN MOTOR JUNCTION B...

Page 11: ...ARDOUS AREA COM TRIP RESET RUN STOP LOCAL REMOTE JOG SECURE DISABLE 24V GRN YLW 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPHA WIRE P N V16014 EQUIV BLK 14 GAALPH...

Page 12: ...ED IN E FLO JUNCTION BOX ONLY BRN BLU BLACK 5 2 DETAIL A DETAIL B HAZARDOUS CLASSIFIED LOCATION CLASS I DIV 1 GROUP C D T3 FM ONLY GROUP II CATEGORY 2 ZONE 1 GAS ATEX ONLY CLASS I DIV 1 GROUP C D T3 C...

Page 13: ...or ATEX II 2 G Follow all National and Local elec tric codes 16D612 Power Module The 16D612 Power Module transforms the high voltage power supply to a 24 Vdc input for the pump sensor cir cuit See man...

Page 14: ...strain relief 74a is screwed tightly into the housing Units with a sensor circuit must use the conductive strain relief to ensure proper shield ing of the IS field wire Thread the IS field wire throu...

Page 15: ...ailable as an option See 406638 for assembly and mounting instructions Connect Fluid Lines See FIG 7 The fluid manifolds are secured to the pumps with 1 1 2 in clamps and sanitary gaskets CG Manifolds...

Page 16: ...frequency drive VFD Use 14 gauge wire 3 wires plus ground to connect the VFD and the motor Use 18 gauge wire between pins 8 and 11 on the VFD and the motor overtemperature switch Motor must be wired t...

Page 17: ...the coupler 28 motor shaft and motor key If the intensity increases significantly over time it could indicate the coupler is wearing and should be replaced Do not open the gear reducer Opening the ge...

Page 18: ...ar reducer 1 Slide the motor into place 6 While one person supports the motor 19 install the screws 37 Torque to 75 80 ft lb 102 108 N m FIG 9 All NEMA 182 184 TC Frame Electric Motors ti8726b 19 37 3...

Page 19: ...noise filters depending on your system voltage See TABLE 6 Table 6 Electrical Noise Filters Part No Rated Voltage Amps Mounting Hole Diagram 120365 230 Vac 32 FIG 11 120366 480 Vac 16 FIG 12 FIG 11 1...

Page 20: ...nnections Connect 14 gauge or larger wires to terminals U V W and GND on the VFD See Motor Wiring page 16 Connect 18 gauge wires between pins 8 and 11 on the VFD and the motor overtemperature switch A...

Page 21: ...us area must be in explo sion proof conduit and secured by explosion proof seal fittings See Hazardous Area Cabling and Conduit Requirements Explosion Proof page 13 and TABLE 2 Local Control Box has a...

Page 22: ...ssure to the BPR install Kit 15K012 H in the non hazardous area The kit includes two air regu lators and a 3 way solenoid valve Connect an electri cally conductive air hose to the 5 32 in tube fitting...

Page 23: ...mounting holes 9 50 241 3 F Depth from outermost lower mounting hole to face of fluid inlet outlet ports 12 549 318 7 H Sanitary Fluid Inlet 2 in f J Sanitary Fluid Outlet 2 in f K Distance from cente...

Page 24: ...ontal distance from rear lower mounting bolt to outlet 7 4 189 T Horizontal distance from rear lower mounting bolt to inlet 16 5 419 U Vertical distance from lower mounting bolt to outlet 18 1 460 V V...

Page 25: ...Width between upper mounting holes 5 125 130 2 D Height between lower and upper mounting holes 3 22 81 8 E Depth from upper mounting hole surface to center of fluid outlet 4 07 103 4 G Width from cen...

Page 26: ...rature Range 32 104 F 0 40 C Maximum Fluid Output See charts on page 27 Fluid Inlet and Outlet Size 2 in Tri clamp Gear Reducer Oil Capacity 2 quarts 1 9 liters Required Gear Reducer Lubricant ISO VG2...

Page 27: ...95 A B C 400 2 80 28 0 450 3 15 31 5 500 3 50 35 0 D Key A E Flo 1500 B E Flo 2000 C E Flo 3000 D E Flo 4000 Pressure and Flow Capability of E Flo Family with 60 Hz Motor continuous production use Fl...

Page 28: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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