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Isocyanate Conditions

3A0231E

5

Isocyanate Conditions

 

Material Self-ignition  

Moisture Sensitivity of 
Isocyanates

ISO will react with moisture (such as humidity) to form 
small, hard, abrasive crystals, which become sus-
pended in the fluid. Eventually a film will form on the sur-
face and the ISO will begin to gel, increasing in viscosity. 
If used, this partially cured ISO will reduce performance 
and the life of all wetted parts.

NOTE: 

The amount of film formation and rate of crystal-

lization varies depending on the blend of ISO, the 
humidity, and the temperature.

To prevent exposing ISO to moisture:

Always use a sealed container with a desiccant 
dryer in the vent, or a nitrogen atmosphere. 

Never

 

store ISO in an open container.

Keep the ISO lube pump reservoir (if installed) filled 
with Graco Throat Seal Liquid (TSL), Part 206995. 
The lubricant creates a barrier between the ISO and 
the atmosphere.

Use moisture-proof hoses specifically designed for 
ISO, such as those supplied with your system.

Never use reclaimed solvents, which may contain 
moisture. Always keep solvent containers closed 
when not in use.

Always lubricate threaded parts with ISO pump oil 
or grease when reassembling.

Changing Materials

When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.

Always clean the fluid inlet strainers after flushing.

Check with your material manufacturer for chemical 
compatibility.

Spraying or dispensing materials containing isocya-
nates creates potentially harmful mists, vapors, and 
atomized particulates.

Read material manufacturer’s warnings and material 
MSDS to know specific hazards and precautions 
related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and 
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not 
available, a supplied-air respirator is required for 
everyone in the work area.

To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically 
impermeable gloves, boots, aprons, and goggles, is 
also required for everyone in the work area.

Some materials may become self-igniting if applied 
too thickly. Read material manufacturer’s warnings 
and material MSDS.

Summary of Contents for Dispensit 1052

Page 1: ...138 bar Maximum Outlet Fluid Working Pressure Metal Sleeves 1200 psi 8 MPa 83 bar Maximum Material Inlet Pressure Plastic Sleeves 400 psi 2 8 MPa 28 bar Maximum Material Inlet Pressure 100 psi 0 7 MP...

Page 2: ...nfigurations 7 Typical Feed System Components 8 Typical Feed System Components continued 9 Metering Valve 10 Setup 11 Typical Installation 11 Valve Mounting Diagram 12 Startup 13 Adjusting the Shot Si...

Page 3: ...s wear impervious gloves when spraying or cleaning equipment If this equipment is used with isocyanate material see additional information on isocyanates in Iso cyanate Conditions Section of this manu...

Page 4: ...ine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic a...

Page 5: ...med solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with ISO pump oil or grease when reassembling Changing Materials When chan...

Page 6: ...n a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity Overview This single component meter and dispense device accurat...

Page 7: ...Configurations FIG 1 R GREEN GREEN YELLOW YELLOW 0 TIMER DISPENSE Liquid Control R PRESSURE SYSTEM REG 1 REG 2 AUXILIARY PRESSURE G 1 G 2 OFF ON PB 1 SW 1 PL 1 TR 1 HAND OFF SW 2 POWER AUTO START Val...

Page 8: ...D WEARING SAFETY GLASSES WARNING F 20 0 psi 0 20 oz Cartridge Feed with Mounting Post 5 Gallon Pail Cover with Diaphragm Pump 1 Gallon Ram and Pump 5 Gallon Pail Cover with Diaphragm Pump and Agitator...

Page 9: ...inued FIG 3 R 0 12 8 4 psi 30 22 19 15 26 R 0 12 8 4 psi 30 22 19 15 26 5 Gallon Tank with Diaphragm Pump and Stand 5 Gallon Tank with 5 1 Pump and Stand 10 Gallon Tank with Diaphragm Pump Agitator Va...

Page 10: ...OW Key A Material Inlet C Grounding Lug D Spool E Metering Rod F Oil Cup Retaining Block G Extend Air Inlet H Retract Air Inlet J Dispense Air Inlet K Reload Air Inlet L Extend Air Flow Adjustment Kno...

Page 11: ...s 3 Connect each 1 4 in outside diameter supplied air line to the corresponding control solenoid See Component Identification starting on page 7 4 Connect chemical lines from feed system to meter ing...

Page 12: ...250 188 1 250 1 062 625 8 32 X 38 DP 2 PLACES 126 128 X 25 DP FOR 1 8 DOWEL PINS 2 PLACES 312 C BORE FOR 95 0503 00 O RING 2 PLACES OUT IN 7 88 NEEDLE 50 1 44 3 6 MAX 1 8NPT MAT L INLET 0 0 750 937 0...

Page 13: ...ed pressure 3 Dispense several full stroke shots until material is air free and has good shut off at the nose NOTE Very viscous compressible materials may con tinue to droll after system is primed Red...

Page 14: ...tate the shot size locking ring counterclockwise to loosen 2 Rotate the shot size adjuster to adjust shot size 3 Rotate the shot size locking ring clockwise to tighten 4 Dispense into waste container...

Page 15: ...g chambers by a pressurized feed system Outlet port is blocked Metering rod is retracted to a precise position deter mining the volume of each material Step 2 Shift The balanced spool shifts to the di...

Page 16: ...Shutdown 1 Perform Pressure Relief Procedure 2 Inspect the metering rod for material buildup Clean as necessary 3 Lubricate the metering rod with compatible lubricant such as mesamoll or silicone oil...

Page 17: ...quate input pressure Blocked needle Check needle for cured material replace as required Flow control valve closed Open needle Metering valve not discharging nor mal or full volume Low material level...

Page 18: ...from the air supply Tee Fittings 17 17 Do not remove the fittings themselves 6 Remove the material inlet line from the Inlet Block 34 7 Remove the dispense valve from its mounting FIG 8 1 SCREW CAP 6...

Page 19: ...ning Ring 6 and Washer 7 from the Divorced Section 10 Remove the U cup seal 8 22 Remove the Dispense Sleeve 14 from the Main Body 27 23 Remove the Screws 20 that hold the Seal Plate Cups 26 to each si...

Page 20: ...the left Seal Plate Cup 26 using four Screws 18 Tighten the screws in a cross pattern gradually to prevent binding due to misalignment like you would tighten lug nuts on a car tire 13 Push the Spool i...

Page 21: ...400 psi 2 8 MPa 28 bar Supplied Air Requirements 1 to 3 cfm at 80 psi to 100 psi Shot Size Range depending on metering rods selected 0 002 cc to 3 600 cc Maximum Cycle Rate application dependent heat...

Page 22: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRE...

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