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Installation

KEY
A
B
C
D
E
F
G
H
J
K
L
M

Ground Wire
Pump Runaway Valve
Air Motor Lubricator
Bleed-Type Master Air Valve
Air Regulator and Gauge
Air Line Filter
Electrically Conductive Air Supply Line
Pump
Fluid Outlet Hose
Fluid Drain Valve
55 Gallon Drum Cover
Wet-Cup

Typical Installation

06753

A

B

C

D

E

F

G

H

J

K

L

M

NOTE:  Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawings.

1.

Mount the pump to suit the type of installation
planned. The pump dimensions and mounting hole
layout are shown on page 11.

2.

The Typical Installation shown above is only a
guide. Contact your Graco distributor for assis-
tance in designing a system to suit your needs.

3.

Install the accessories as explained in the following
steps. If you supply your own accessories, be sure
they are adequately sized for you system.

WARNING

Two accessories, the bleed-type master air 
valve (D), and the fluid drain valve (K) are required
in your system to reduce the risk of serious injury
from moving parts or splashing fluid in the eyes or
on the skin when shutting off the pump.

The Bleed-Type Master Air V

alve relieves air

trapped between the valve and the pump, after the
pump is shut off. Trapped air can cause the pump
to cycle unexpectedly and result in serious bodily
injury if you are adjusting or repairing the pump.

The Fluid Drain V

alve helps relieve fluid pressure in

the displacement pump, hose, and gun/dispensing
valve when shutting off the pump. Triggering the
gun/dispensing valve may not be sufficient, espe-
cially if there is a clog in the hose, gun/dispensing
valve, or tip/nozzle.

4.

Install the air line accessories in the approximate
order shown. To reduce stress on the air inlet
fitting, do not mount any accessories directly at the
air inlet fitting. Mount accessories on a bracket or
other fixture and use a hose between the accesso-
ries and air inlet. Use the shortest practical length
of hose.

The pump runaway valve (B) stops the supply of
air to the pump if the pump begins to run too fast,
which usually indicates a depleted fluid supply.

The air motor lubricator (C) automatically lubri-
cates the motor. Adjust the lubricator to dispense
about one drop of lubricant per minute.

The air regulator and gauge (E) controls pump
speed and fluid pressure.

The air filter (F) removes dirt and moisture from
the compressed air supply. Damp or dirty air can
damage the air motor.

Use electrically conductive air hoses. Connect an
electrically conductive air supply hose (G) to the
main air supply line. Read the Fire and Explosion
Hazard
 on page 3.

5.

Install a fluid drain valve (K) close to the pump fluid
outlet. Read the Warning to the left. Use a fluid
filter (not shown), if needed.

6.

Connect an electrically conductive fluid outlet hose
(J) to the pump. Read the warning section  Fire
and Explosion Hazard
 on page 3.

Summary of Contents for Bulldog 221-104

Page 1: ...isplacement Pumps have an abrasion and corrosion resistant displacement rod and sleeve Refer to the Technical Data in the separate displacement pump manual 308 043 for wetted parts information INSTRUC...

Page 2: ...t sure call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do...

Page 3: ...extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not turn on or off any light switch in the spray area while operating or if fumes are present Do not oper...

Page 4: ...properly grounded fluid hose and pump 5 Object being sprayed follow your local code 6 Fluid supply container follow your local code 7 All solvent pails used when flushing or relieving pressure always...

Page 5: ...e adjusting or repairing the pump The Fluid Drain Valve helps relieve fluid pressure in the displacement pump hose and gun dispensing valve when shutting off the pump Triggering the gun dispensing val...

Page 6: ...very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually Clear the tip or hose obstruction Check Valve Adjustment The fluid piston and intake valve are facto...

Page 7: ...pump overnight If you are pumping water base fluid flush with water first then with a rust inhibitor such as mineral spirits Relieve the pressure but leave the rust inhibitor in the pump to protect th...

Page 8: ...ressure the pump will not oper ate below 30 psi 2 1 bar 210 KPa air pressure Fluid hose or gun is clogged Clean the hose or gun flush frequently Fluid is too heavy for the pump to prime Use an inducto...

Page 9: ...s out of the air motor as the pump is detached Reassembly See page 10 1 If removed screw the three tie rods 6 into the motor 11 2 If removed screw the bushing 59 into the outlet of the displacement pu...

Page 10: ...insert 3 4 101 936 NUT hex jam 3 4 10 1 5 158 674 O RING nitrile ribber 1 6 161 541 ROD tie 13 5 343 mm long 3 7 161 543 COUPLING connecting rod 1 8 161 544 NUT coupling 1 9 164 444 ROD connecting 7...

Page 11: ...si 35 bar 3 5 MPa at a maximum 100 psi 7 bar 700 KPa air input Air consumption 5 3 CFM 0 15 m at 1 gallon 3 78 l at 100 psi 7 bar 700 KPa air input Cycles per gallon liter 3 3 0 87 Maximum recommended...

Page 12: ...ll be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or prop erty or any other i...

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