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309016

Operation

Installing and Changing Spray Tips

Tips are stored in storage holes on the cart of the
pressure washer.

WARNING

To reduce the risk of serious bodily injury, including
fluid injection and splashing in the eyes or on the
skin, use extreme caution when changing spray
tips.  

Always follow the procedure below.

1.

Relieve the pressure.
See page 5.

2. Select a spray tip appropriate for your application.

Spray tips are stamped with 4- or 5-digit numbers.
The first two digits denote the spray angle.  The
following table lists the spray tips.

NOTE:  The chemical injector tip is brass and has
a large opening and a black plastic cap.

Spray Tip Number

Spray Pattern Fan Angle

00XXX

0

_

 blaster (red)

15XXX

15

_

 (yellow)

25XXX

25

_

 (green)

40XXX

40

_

 (white)

3. Point the gun and wand away from yourself and

anyone else.

4. Without holding your hand over the spray tip (A),

pull back the quick coupler ring (B).  Remove the
current tip, install a different one, and push back
the ring.  See Fig. 3.

04929

Fig. 3

A

B

5. Pull on the tip to be sure the tip is secure before

you spray again.

CAUTION

To avoid blowing the O-ring out of the quick coupler
due to the high pressure in the system, never
operate the pressure washer without a tip securely
mounted in the quick coupler.

NOTE:  See the sandblaster kit manual for detailed
cleaning information if this accessory is used.

Shutdown, Flushing, and Storage

Antifreeze Flush Kit 802327 is available to make
flushing easier.  This kit is for flushing the system with
50% antifreeze solution prior to transporting or storing
the pressure washer in below-freezing temperatures.

CAUTION

If water does freeze in the pressure washer, thaw it
in a warm room before trying to start it.  Do not
pour hot water on or into the pump; it could crack
the ceramic plungers.

For 

Pressure Relief,

see page 5.

D

If the pressure washer will be exposed to freezing
temperatures, flush the unit with a 50% antifreeze
solution. 

 Relieve the pressure and flush the

pressure washer before you use it again to remove
the antifreeze.

D

Before long-term (overnight) storage or transporting
of unit, disconnect the water supply and turn off the
fuel supply valve.

D

After each use, wipe all surfaces of the pressure
washer with a clean, damp cloth.

D

Perform the appropriate maintenance.  See
Maintenance chart on page 9.

Summary of Contents for AquaMax 804594 A Series

Page 1: ...del 804597 Series A AquaMax DD9021 pressure washer with 11 hp engine and 900 liters hr 4 gpm pump on Hi Boy cart with hose gun and tips 210 bar 21 MPa 3000 psi Maximum Working Pressure Model 804596 Se...

Page 2: ...ents can inject fluid into your body and cause serious injury Fluid splashed in the eyes or on the skin can also cause serious injury D Fluid injected into the skin might look like just a cut but it i...

Page 3: ...ed by the fluid manufac turer FUEL HAZARD The fuel used in this unit is combustible and when spilled on a hot surface can ignite and cause a fire Do not fill the fuel tank while the engine is running...

Page 4: ...ge 7 If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before you connect to the water supply check your local plumbing code rega...

Page 5: ...riggered Pressure at the gun may be significantly higher than the bypass pressure indicated on the pressure gauge Therefore always follow the Pressure Relief Procedure above regardless of the pressure...

Page 6: ...ap back against the engine Return it gently to prevent damage to the recoil mechanism NOTE For easier starting have one person start the engine while another person triggers the spray gun If the engin...

Page 7: ...ou spray again CAUTION To avoid blowing the O ring out of the quick coupler due to the high pressure in the system never operate the pressure washer without a tip securely mounted in the quick coupler...

Page 8: ...8 309016 Notes...

Page 9: ...ine level Fill as necessary After first 5 hours of operation Change engine break in oil Drain oil when warm Use SAE 30 or 10W 30 detergent oil After first 25 hours of operation Retorque exhaust manifo...

Page 10: ...type Clean adjust spark plug gap or replace Spray gun closed Trigger spray gun while starting Engine misses or lacks power Partially plugged air cleaner filter Remove and clean Spark plug dirty wrong...

Page 11: ...iltration on pump inlet plumbing Inlet water temperature too high Check water temperature may not exceed 70_ C 160_ F Over pressurizing pump Do not modify any factory set adjustments See Equipment Mis...

Page 12: ...TE You might have to tap the manifold lightly with a soft mallet to loosen it CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seal...

Page 13: ...ings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 12 2 Carefully pull the packing retainer from...

Page 14: ...You might have to tap the manifold lightly with a soft mallet to loosen CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seals 3 Ca...

Page 15: ...e is packings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 14 2 Carefully pull the packing reta...

Page 16: ...1 30 2 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 3 All parts supplied with unloader 10 28 29 43 39 47 See Detail 1 48 1 1 2 Supplied with pump 2 39 3 49 1 51 50 4 Shaft key supplied with engi...

Page 17: ...15_ yellow 1 805545 TIP spray Q type 2504 25_ green 1 805546 TIP spray Q type 4004 40_ white 1 19 805634 TIP spray chemical injector black 1 23 114801 HOOK pail 1 24 112380 SCREW mach fil hd 1 2 in 2...

Page 18: ...31 30 2 1 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 2 50 48 1 2 All parts supplied with unloader 3 Supplied with pump 3 27 10 28 29 40 39 9261A 49 1 47 See Detail 1 52 51 43 41 54 18 309016 P...

Page 19: ...TIP spray Q type 25_ green 805545 Model 804596 2504 1 805549 Model 804597 25045 1 TIP spray Q type 40_ white 805546 Model 804596 4004 1 805550 Model 804597 40045 1 19 805634 TIP spray chemical inject...

Page 20: ...472 Valve assembly 804402 Valve assembly 804402 Valve assembly O ring Valve seat Valve Spring Valve cage 6 6 6 6 6 804034 Valve cap 804403 Valve cap 804403 Valve cap O ring Cap 6 6 804036 Packing asse...

Page 21: ...kg 151 lb 69 kg 151 lb Dimensions Length Width Height 927 mm 36 5 in 533 mm 22 in 788 mm 31 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in Maximum inlet wat...

Page 22: ...but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach...

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