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310570

7

Setup

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

Wall Mount installation of the Circulation
Package

Fig. 1. The circulation package consists of the pump
mounted on the wall mount frame. Also on the wall
mount frame are hydraulic valves and controls,  surge
tank, fluid filter, and plumbing.

NOTE: 

Ensure that there is 5 ft (1.5 m) overhead

clearance for a wall mounted system.

NOTE: 

Refer to Fig. 1, and to the Dimension drawing

on page 24 and the Mounting Hole Layout on page 25.

1.

Relieve system pressure

 prior to installation of

circulation package. Follow

 Pressure Relief

Procedure

 on page 10.

2.

Ensure that wall is strong enough to support
weight of circulation package, accessories, fluid
plumbing, and stress caused during pump opera-
tion.

3.

Using capable hoist, position wall mount frame (R)
so that the top edge is 4 to 5 ft (1.2 to 1.5 m)
above floor. Check that wall mount frame is level.
Mark four holes on wall for each of four wall mount
feet.

4.

Drill holes where marked on wall.

WARNING

The wall mount frame (R) must be bolted to the
wall. Do not simply hang the wall mount frame.
Failure to do so may cause circulation package to
fall causing equipment damage or personal injury.

5.

Using capable hoist, lift circulation package back
into position. Bolt wall mount frame (R) to wall.
Use 1/2 in. bolts and washers to mount circulation
package to wall. Use bolts that are long enough to
keep wall mount frame from vibrating during
operation.

Single or Dual Floor Mount installation of
the Circulation Package

Fig. 1. The circulation package consists of the pump
mounted on the wall mount frame. Also on the wall
mount frame are hydraulic valves and controls,  surge
tank, fluid filter, and plumbing.

NOTE: 

Ensure that there is 7 ft (2.1 m) overhead

clearance for a floor mounted system.

NOTE: 

Refer to Fig. 1, and to the Single Mount Floor

Stand drawing on page 20 or the Dual Mount drawing
on page 21. Also refer to the Mounting Hole Layouts
on page 25.

1.

Relieve system pressure

 prior to installation of

circulation package. Follow

 Pressure Relief

Procedure

 on page 10.

2.

Anchor either single or dual floor stand  to floor
using 1/2 in. bolts.

WARNING

Do not attempt to mount two circulation packages
on a single mount floor stand. Use dual mount
stand for dual or back–to–back installations. Failure
to do so can result in mount failure causing equip-
ment damage or personal injury

3.

Using capable hoist, position wall mount frame (R)
so that the top edge is level with the top edge of
the floor stand. For dual, use second hoist and
align with dual floor stand and first circulation
package.

4.

Bolt single unit or dual units to floor stand using
3/8 in. hardware.

Summary of Contents for 96A390

Page 1: ...r Viscount IIr 300 and 400 Circulation Packages 310570B Read warnings and instructions See page 2 for table of contents and list of models Model 96A390 Shown 307107 Back Pressure Valve 307628 Low Pres...

Page 2: ...MPa 21 bar 1500 psi 10 3 MPa 103 bar 16 96A788 Viscount II Right Hand Pump Mount High Flo Plust 400 400 psi 2 8 MPa 28 bar 1500 psi 10 3 MPa 103 bar 16 96A901 Viscount II Right Hand Pump Mount High F...

Page 3: ...stem D Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings D R...

Page 4: ...problem D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Elec...

Page 5: ...ire R Wall Mount Frame T Fluid Return U Fluid Return Ball Valve B B C D Ref A E F Ref J N P R T U V W Z V Fluid Regulator and Gauge W Hydraulic Inlet Line Shutoff Valve Z Hydraulic Inlet AA Hydraulic...

Page 6: ...ashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The master hydraulic valve shuts off the hydraulic supply from the facility The fluid...

Page 7: ...rsonal injury 5 Using capable hoist lift circulation package back into position Bolt wall mount frame R to wall Use 1 2 in bolts and washers to mount circulation package to wall Use bolts that are lon...

Page 8: ...ge from the main fluid return line Bring a hydraulic supply line from the facility hydraulic supply Z to the circulation package location Be sure lines are properly sized and pressure rated for the sy...

Page 9: ...Z 0720 2 Fluid hoses use only electrically conductive hoses 3 Spray gun ground through connection to a prop erly grounded fluid hose and pump 4 Fluid supply container follow your local code 5 Object...

Page 10: ...eve fluid pres sure which may be trapped in the pump plumbing or hose If you suspect that pressure is not fully relieved after following the steps above wrap a fitting near the pump outlet with a rag...

Page 11: ...310570 11 Operation TI1045 Fig 4 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden Model 96A390 Shown TI0828 Side View 8 Ref 4 2 Ref 36 W 1 8 2 AA Z...

Page 12: ...raulic fluid is supplied In a direct supply system the pump starts when the gun is opened and stops when the gun is closed WARNING COMPONENT RUPTURE HAZARD To reduce the risk of serious injury in clud...

Page 13: ...on page 10 1 Fig 4 Relieve the pressure 2 Remove the air cap and spray tip from the gun See the gun manual 3 Fig 4 Remove the filter element from the fluid filter 8 Reinstall the filter bowl 4 Hold a...

Page 14: ...e 309136 Pump output low on only one stroke Held open or worn check valve Check and repair See 309136 Worn piston packings Replace See 309136 No output Improperly installed ball check valves Check and...

Page 15: ...310570 15 Notes...

Page 16: ...6A788 96A901 300 and 400 Viscount II Pumps TI1045 TI1045 TI0828 Model 96A390 Shown 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detai...

Page 17: ...96A897 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A788 and 96A901 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Page 18: ...A789 96A902 300 and 400 Viscount II Pumps TI1046 TI1046 Model 96A645 Shown TI0829 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detail...

Page 19: ...6A898 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A789 and 96A902 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Page 20: ...20 310570 Parts Single Mount Floor Stand Model 618122 TI0832 TI0832 Model 618122 9 16 in 4 places 3 8 in 8 places TI1665A...

Page 21: ...310570 21 Parts Dual Mount Floor Stand Model 618123 Model 618123 TI0833 TI0833 9 16 in 4 places 3 8 in 8 places TI1665A...

Page 22: ...black Follow left to scale to read fluid outlet pressure To find Motor Hydraulic Oil Consumption l min or gpm at a specif ic fluid flow l min or gpm 1 Locate desired flow along bottom of chart 2 Read...

Page 23: ...ar cycles per minute gpm liters minute 30 60 91 151 181 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL FLUID PRESSURE 1 4 14 0 7 7 A B C 62 212 2 1 21 2 8 28 0 4 8 12 16 20 24 28 0 8 16 24 32 40 48 56 Hydraul...

Page 24: ...at there is 5 ft 1 5 m overhead clearance for wall mounted systems and at least 7 ft 2 1 m for floor mounted systems 2 Mount the circulation package so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m...

Page 25: ...is level before bolting it to the wall 2 Mount the wall frame so the top edge is 4 to 5 ft 1 2 to 1 5 m above the floor 2 27 0 in 685 8 mm Wall Frame 618094 right hand mount or 618237 left hand mount...

Page 26: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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