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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A8503

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2020, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision 

C

January 2022

 

Graco Extended Warranty for Reactor

®

 Components

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 

maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification 

of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be 

returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or 

workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental 

or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 

MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 

warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, 

or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered 

into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu 

que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, 

à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit

 

www.graco.com

.

For patent information, see

 

www.graco.com/patents

.

TO PLACE AN ORDER,

 contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

Graco Part Number

Description

Warranty Period

26D009

Core E1 Electric Motor

36 Months

19B841

Core Transfer Pump Controller

36 Months

All other Core E1 Parts

12 Months

Summary of Contents for 26D000

Page 1: ...ith Reactor 3 Systems only For professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information 315 psi 2 17 MPa 21 7 bar Maximum...

Page 2: ...g the Electric Motor 17 Controlling the Pump 17 Daily Startup 18 Daily Shutdown 18 Pump Status LEDs 19 Troubleshooting 20 Maintenance 20 Monthly 20 Daily 20 Repair 21 Replace the Motor Cable 21 Requir...

Page 3: ...ple 1 4 npt x 1 4 npsm 162453 Desiccant Dryer Kit 247616 26D000 Core E1 Transfer Pump Controller TPC 26D004 Core E1 Pump Carbon Steel 26D005 Two Core E1 Pumps with TPC 26D006 Two Core E1 Pumps with TP...

Page 4: ...not limited to A properly fitting respirator which may include a supplied air respirator chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer...

Page 5: ...off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a quali...

Page 6: ...y protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDSs Avoid all skin con...

Page 7: ...use serious injury or damage equipment To prevent cross contamination Never interchange component A and component B wetted parts Never use solvent on one side if it has been contaminated from the othe...

Page 8: ...See page 10 for required components FIG 1 Typical Installation without Circulation WL D RES 0 ISO 0 1 1 B A Ref Description A Proportioner H Agitator Air Supply Line J Fluid Supply Lines K Transfer Pu...

Page 9: ...page 10 for required components FIG 2 Typical Installation with Circulation RES 0 5 ISO 5 0 WL D A B Ref Description A Proportioner H Agitator Air Supply Line J Fluid Supply Lines K Transfer Pumps oth...

Page 10: ...ump and Transfer Pump Controller Installation 0 WL D 73 36 AE AF AH AL AJ AM AM Ref Description K Transfer Pump M Desiccant Dryer AE Fluid Drain Valve required AF Bung Adapter AH Grounded Fluid Hose A...

Page 11: ...o A side material drums or two B side material drums FIG 4 Typical Multiple Pump Lowers Installation ti40375a RT RT ML AH AH AH EM PL To Reactor Ref Description RT Return Tube Kit not included ML Mult...

Page 12: ...il on a non conductive surface such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure Hold metal part of the spray gun fi...

Page 13: ...ontrol module MCM See the Component Identification section in your Reactor 3 operation manual Connect Power to the TPC TPC Power 100 120 Vac 8 A 50 60 Hz 200 240 Vac 4A 50 60 Hz NOTE Certain GFCI outl...

Page 14: ...crew the bung adapter securely into the bunghole DB of the drum 2 Insert the pump K through the bung adapter AF and lock the bung adapter clamp BC into place A fluid drain valve AE is required in your...

Page 15: ...to OFF 3 Open the fluid drain valve AE NOTICE Do not operate if the pump lower and electric motor are not properly coupled together or without the clamp installed and tightened Damage to the equipmen...

Page 16: ...E To reinstall the pump see Install the Pump on page 14 Remove the Electric Motor 1 Follow the Pressure Relief Procedure on page 15 2 Loosen the clamp nut DN on the pump clamp DC then remove the clamp...

Page 17: ...ansfer Pump Controller or if the connections are swapped at the TPC To calibrate the pump see your Reactor 3 operation manual Upon each power on cycle the electric motor will run slowly for the first...

Page 18: ...eing pumped A dry pump will quickly accelerate to a high speed and could cause damage to the pump If the pump accelerates quickly or starts running too fast stop it immediately and check the fluid sup...

Page 19: ...PC status LEDs LED Status Definitions LED Conditions Description A B Electric Motor Status LEDs Off No AC Power Detected Red and Blue Startup Purple Idle Blue On 1 flash for top changeover 2 flashes f...

Page 20: ...ar the hose or valves Exhausted fluid supply Refill the fluid supply and reprime the pump Worn or damaged valves or seals Service the valves or seals The pump operates but the output is low on the dow...

Page 21: ...the 8 pin connector on the motor cable 5 Disconnect the three motor wires from the three wires of the motor cable 6 Lift the motor cable strain relief 213 out of the groove in the motor housing Motor...

Page 22: ...loosen the screws on both connectors J1A J2A or J1B J2B of the cable being replaced 4 Unplug both connectors J1A J2A or J1B J2B from the board of the TPC 5 Lift the motor cable strain relief ZA or ZB...

Page 23: ...end of its travel prior to the fastener loosening Encoder Reassembly 1 Add a drop of medium strength thread locking compound to the threads of the encoder 216 stem 2 Use a 3 16 in Allen wrench to ins...

Page 24: ...er mallet Guide Cover Reassembly 1 Apply synthetic grease with Syncolon PTFE to internal flat surfaces of the new guide cover 208 2 Manually rotate the ball screw 204 until the coupler reaches the mid...

Page 25: ...ners 207 from the bottom of the mounting clamp ring 206 3 Remove the mounting clamp ring 206 from the tie rods 203 4 Slide the guide cover 208 out of the tie rods 203 NOTE The cover may need to be tap...

Page 26: ...8 6 Manually rotate the ball screw 204 until the coupler reaches the midpoint of the tie rods 203 and orient the ProConnect notch of the coupler so it is facing the side opposite the motor cable 7 Ins...

Page 27: ...Pump Lower Parts List 7 8 Ref Part Description Qty 1 273295 PUMP lower et 3 1 2 25T322 ELECTRIC MOTOR 1 3 25B395 ADAPTER bung 2 in EZ removal 1 4 510490 CLAMP pump 1 7 26D216 BAND identity res blue 1...

Page 28: ...d 1 210 26D290 COVER E1 motor w label 1 211 BRACKET mounting 1 212 SCREW ph M4 x 0 7 6 mm lng 4 213 CABLE motor 1 214 COVER motor 1 215 SCREW shcs M3 0 5x16 sst 4 216 ENCODER 24V 1 217 SCREW shc m 3 0...

Page 29: ...en the valve is opened Fluid Drain Valve not included Maximum Working Pressure 500 psi 3 5 MPa 35 bar Ref Part Description Qty 301 19B841 CONTROLLER CORE E1 transfer pump 1 302 121004 CABLE can female...

Page 30: ...l return tube 1 24D106 KIT stainless steel return tube 1 246978 KIT carbon steel return tube with hose 1 24E379 KIT carbon steel return tube with moisture loc hose 1 24D107 KIT stainless steel return...

Page 31: ...ot Used None 5 Motor Shield Bare with sleeve PIN 1 Terminal Insertion View Position Signal Wire Color 1 Encoder Power 24 Vdc White Violet 2 Encoder Return 0 Vdc Violet 3 Encoder A Signal White Blue 4...

Page 32: ...Dimensions 32 3A8503C Dimensions 11 4 in 289 mm 3 9 in 99 mm 10 8 in 269 mm 5 1 in 129 mm 0 28 in 7 0 mm 1 7 in 43 mm 8 8 in 223 mm...

Page 33: ...Recycling or Disposal End of Product Life At the end of a product s useful life recycle it in a responsible manner California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm w...

Page 34: ...Dimensions 34 3A8503C...

Page 35: ...0 F 49 C Maximum fluid temperature 190 F 88 C Inlet Outlet Sizes Fluid outlet size 3 4 14 in npt f Materials of Construction Wetted materials on 26D004 Carbon steel stainless steel PTFE Weight All mod...

Page 36: ...ich charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHA...

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