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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents. 

Original instructions.

 This manual contains English. MM 3A2592

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

August 2012

Graco SD Cord Reel Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of two (2) years from the date of sale, repair 
or replace any non-electrical components of the equipment determined by Graco to be defective, and Graco will for a period of one (1) year from 
the date of sale, repair or replace any electrical components of the equipment determined by Graco to be defective. This warranty applies only 
when the equipment is installed, operated and maintained in accordance with Graco's written recommendations. 

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will 
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED 
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, 

contact your Graco distributor or call to identify the nearest distributor.

Phone: 

612-623-6928

 or Toll Free: 

1-800-533-9655,

   Fax: 

612-378-3590

Summary of Contents for 24M510

Page 1: ...ord used to provide electricity and or light For indoor and dry location use only Not approved for use in explosive atmospheres or hazardous locations Models page 2 Important Safety Instructions Read...

Page 2: ...ts 15 GFCI Model Installation In Enclosures 16 Light Models Installation In Enclosures 17 Mounting Channel Dimensions 18 3 Reel Base Weldment 19 4 Reel Base Weldment 19 5 Reel Base Weldment 20 6 Reel...

Page 3: ...FCI Industrial Receptacle 12 20 50 feet 15 meters SJOOW NEMA 5 20P Duplex NEMA 5 20R 24M526 12 18 95 feet 29 meters SJOOW NEMA 5 20P Duplex NEMA 5 20R 24M527 Fluorescent Light 16 0 3 35 feet 10 meters...

Page 4: ...05RR F 24M516 2 5 mm2 16 25 meters H07RN F 24M539 LED Light 1 5 mm2 0 05 10 meters H05RR F CEE 7 7 16 A 16N225 24M540 1 5 mm2 0 05 15 meters H05RR F CEE 7 7 16 A 16N225 24M541 1 5 mm2 0 05 25 meters H...

Page 5: ...and has a grounding plug similar to the plugs illustrated in the figure below Connect only to grounded electric outlet Fully insert plug into outlet Do not connect a three prong plug to a two hole out...

Page 6: ...ment until you iden tify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Inspect thoroughly before each use D...

Page 7: ...t Identification 3A2592A 7 Component Identification Key A Spool B Power Cord C Accessory Cord D cord stop E Base Plate F Support Arm G Pawl cutaway view part is located behind support arm FIG 1 A G D...

Page 8: ...r support arm a FIG 3 The cord reel is factory assembled and shipped with the roller support arm a in position AA FIG 3 If that position is desired skip step 4 4 To reposition roller support arm to an...

Page 9: ...nstallation mount the base plate 105 to the wall first FIG 5 4 Drill mounting holes Mount base plate 105 to wall using 4 user supplied mounting bolts A that are strong enough to support the weight of...

Page 10: ...or refer to FIG 6 for dimensions Dimensions A 129 5 mm 5 1 in B 76 2 mm 3 0 in C 101 6 mm 4 0 in D 12 7 mm 0 50 in 2 Mount reel base 103 to wall or ceiling using 4 user supplied mounting bolts that ar...

Page 11: ...rew firmly FIG 8 Be sure it is secure before lowering the lift truck 6 Continue installation following steps 6 8 of Wall Ceiling Mounting with Plate instructions page 9 Ceiling Mounting Directly to an...

Page 12: ...cord reel into the reel base 105 and install the hold down plate 104 washer 102 and screw 101 Tighten the screw firmly NOTE For enclosed reels use the Enclosure Kit Base Plate Part No 302 page 15 4 F...

Page 13: ...Installation 3A2592A 13 Swivel Bracket Mounting Kit 24N444 for SD10 Models 24N814 for SD5 Models Installation instructions are included with the kit FIG 11...

Page 14: ...not put so many loops onto the reel that the spring winds up tightly before the accessory cord is fully extended Decreasing Spring Tension 1 Disconnect cord reel from power source by unplug ging powe...

Page 15: ...eel Kit 24P164 is required SD5 SD10 End Panel Kit 24A950 SD5 and SD10 Side Panel Kits SD5 Metallic Blue 24N682 SD5 Red 24N683 SD5 Black 24N684 SD5 Yellow 24N685 SD5 White 24N690 SD5 Dark Blue 24N691 S...

Page 16: ...rd F from junction box G Reassembly 1 Route cord through enclosure panel H and through opening in roller guide J 2 Insert cord F through strain relief E Tighten strain relief with enough service loop...

Page 17: ...ough the enclosure these parts must be removed prior to installation 1 Insert light assembly A through roller bracket opening B located in the top of side panel 307 2 Remove the roller and pin assembl...

Page 18: ...2 Reel Base Used with SD5 Kit 24N675 and SD10 Kits 24A935 203522 9 0 inch 228 6 mm 7 50 inch 190 5 mm 7 75 inch 6 75 inch 0 50 inch 12 7 mm 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 196 8 mm 171 4...

Page 19: ...24A937 203524 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 27 00 inch 685 8 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 12 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 1 5 inch 38...

Page 20: ...s 24A939 203526 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 45 00 inch 1143 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 20 x 3 8 16 UNC 2B Weld Nut 7 75 in 196 8 mm 0 75 inch 19...

Page 21: ...Mounting Channel Dimensions 3A2592A 21 Side Dimension All Models 2 5 inch 63 5 mm...

Page 22: ...s manual Spring has lost tension Increase spring tension See Increasing Spring Tension page 14 Reel will not latch Broken pawl Replace pawl See instruction man ual included with Latch Kit 15Y503 Broke...

Page 23: ...bled in the incorrect position Relocate slip ring cover in correct location See Cord Reel Repair and Parts manual Breaker or fuse trip out GFCI accessory or European models only Application does not c...

Page 24: ...93 KIT 50 ft 16 AWG SJTOW with NEMA 5 15R 24N894 KIT 35 ft 12 AWG SJOOW cord 24N895 KIT 75 ft 12 AWG SJOOW cord 24N896 KIT 35 ft 12 AWG SJTOW cord Spring Cassette Kit 24M452 KIT spring cassette 35 ft...

Page 25: ...ed 24N684 KIT enclosure mounting SD5 black 24N685 KIT enclosure mounting SD5 yellow 24N690 KIT enclosure mounting SD5 white 24N691 KIT enclosure mounting SD5 dark blue 24A940 KIT enclosure mounting SD...

Page 26: ...lies with UL943 Section 6 7 2 1c requirements for open neutral protection for a portable GFCI 24M526 Weight without accessories SD5 16AWG Cord Length 35 Feet 25 4 lbs 11 5 kg SD5 16AWG Cord Length 50...

Page 27: ...g cassette cover cap Measurement taken from edge of spool to front of the arm A C G E F B D Size A B C D E F G SD5 3 5 inches 89 mm 6 38 inches 162 mm 4 7 inches 120 mm 7 48 inches 190 mm 14 8 inches...

Page 28: ...template MUST be verified for accuracy prior to using To verify the template is the correct size using the true to size template provided on the last pages of this manual measure the length of the two...

Page 29: ...ng the true to size template provided on the last pages of this manual measure the length of the two intersecting lines located in the center of the diagram If each line mea sures 3 5 88 9 mm the temp...

Page 30: ...purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs...

Page 31: ...Graco SD Cord Reel Warranty 3A2592A 31 3 5 in 88 9 mm...

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Page 33: ...Graco SD Cord Reel Warranty 3A2592A 33 3 5 in 88 9 mm...

Page 34: ...Graco SD Cord Reel Warranty 34 3A2592A THIS PAGE IS INTENTIONALLY LEFT BLANK...

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