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Graco 24M510, Assembly, Installation And Operation Instructions

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Graco 24M510 Assembly, Installation And Operation Instructions Download Page 2

Table of Contents 

2

3A2592A

Table of Contents

120 Volt Models  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

230 Volt Models  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

Warnings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Component Identification  . . . . . . . . . . . . . . . . . . . .  7

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

General Installation Information   . . . . . . . . . . . . .  8

Mounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

Adjusting Spring Tension   . . . . . . . . . . . . . . . . .  14

Enclosed Channel Kits   . . . . . . . . . . . . . . . . . . .  15

GFCI Model Installation In Enclosures  . . . . . . .  16

Light Models Installation In Enclosures . . . . . . .  17

Mounting Channel Dimensions  . . . . . . . . . . . . . .  18

3 Reel Base Weldment  . . . . . . . . . . . . . . . . . . .  19

4-Reel Base Weldment  . . . . . . . . . . . . . . . . . . .  19

5 Reel Base Weldment  . . . . . . . . . . . . . . . . . . .  20

6-Reel Base Weldment  . . . . . . . . . . . . . . . . . . .  20

Side Dimension (All Models)  . . . . . . . . . . . . . . .  21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

Accessories and Repair Kits   . . . . . . . . . . . . . . . .  24

Technical Data  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

Mounting Templates  . . . . . . . . . . . . . . . . . . . . . . .  28

Graco SD Electric Cord Reel Warranty  . . . . . . . .  30

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Summary of Contents for 24M510

Page 1: ...ord used to provide electricity and or light For indoor and dry location use only Not approved for use in explosive atmospheres or hazardous locations Models page 2 Important Safety Instructions Read...

Page 2: ...ts 15 GFCI Model Installation In Enclosures 16 Light Models Installation In Enclosures 17 Mounting Channel Dimensions 18 3 Reel Base Weldment 19 4 Reel Base Weldment 19 5 Reel Base Weldment 20 6 Reel...

Page 3: ...FCI Industrial Receptacle 12 20 50 feet 15 meters SJOOW NEMA 5 20P Duplex NEMA 5 20R 24M526 12 18 95 feet 29 meters SJOOW NEMA 5 20P Duplex NEMA 5 20R 24M527 Fluorescent Light 16 0 3 35 feet 10 meters...

Page 4: ...05RR F 24M516 2 5 mm2 16 25 meters H07RN F 24M539 LED Light 1 5 mm2 0 05 10 meters H05RR F CEE 7 7 16 A 16N225 24M540 1 5 mm2 0 05 15 meters H05RR F CEE 7 7 16 A 16N225 24M541 1 5 mm2 0 05 25 meters H...

Page 5: ...and has a grounding plug similar to the plugs illustrated in the figure below Connect only to grounded electric outlet Fully insert plug into outlet Do not connect a three prong plug to a two hole out...

Page 6: ...ment until you iden tify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Inspect thoroughly before each use D...

Page 7: ...t Identification 3A2592A 7 Component Identification Key A Spool B Power Cord C Accessory Cord D cord stop E Base Plate F Support Arm G Pawl cutaway view part is located behind support arm FIG 1 A G D...

Page 8: ...r support arm a FIG 3 The cord reel is factory assembled and shipped with the roller support arm a in position AA FIG 3 If that position is desired skip step 4 4 To reposition roller support arm to an...

Page 9: ...nstallation mount the base plate 105 to the wall first FIG 5 4 Drill mounting holes Mount base plate 105 to wall using 4 user supplied mounting bolts A that are strong enough to support the weight of...

Page 10: ...or refer to FIG 6 for dimensions Dimensions A 129 5 mm 5 1 in B 76 2 mm 3 0 in C 101 6 mm 4 0 in D 12 7 mm 0 50 in 2 Mount reel base 103 to wall or ceiling using 4 user supplied mounting bolts that ar...

Page 11: ...rew firmly FIG 8 Be sure it is secure before lowering the lift truck 6 Continue installation following steps 6 8 of Wall Ceiling Mounting with Plate instructions page 9 Ceiling Mounting Directly to an...

Page 12: ...cord reel into the reel base 105 and install the hold down plate 104 washer 102 and screw 101 Tighten the screw firmly NOTE For enclosed reels use the Enclosure Kit Base Plate Part No 302 page 15 4 F...

Page 13: ...Installation 3A2592A 13 Swivel Bracket Mounting Kit 24N444 for SD10 Models 24N814 for SD5 Models Installation instructions are included with the kit FIG 11...

Page 14: ...not put so many loops onto the reel that the spring winds up tightly before the accessory cord is fully extended Decreasing Spring Tension 1 Disconnect cord reel from power source by unplug ging powe...

Page 15: ...eel Kit 24P164 is required SD5 SD10 End Panel Kit 24A950 SD5 and SD10 Side Panel Kits SD5 Metallic Blue 24N682 SD5 Red 24N683 SD5 Black 24N684 SD5 Yellow 24N685 SD5 White 24N690 SD5 Dark Blue 24N691 S...

Page 16: ...rd F from junction box G Reassembly 1 Route cord through enclosure panel H and through opening in roller guide J 2 Insert cord F through strain relief E Tighten strain relief with enough service loop...

Page 17: ...ough the enclosure these parts must be removed prior to installation 1 Insert light assembly A through roller bracket opening B located in the top of side panel 307 2 Remove the roller and pin assembl...

Page 18: ...2 Reel Base Used with SD5 Kit 24N675 and SD10 Kits 24A935 203522 9 0 inch 228 6 mm 7 50 inch 190 5 mm 7 75 inch 6 75 inch 0 50 inch 12 7 mm 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 196 8 mm 171 4...

Page 19: ...24A937 203524 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 27 00 inch 685 8 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 12 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 1 5 inch 38...

Page 20: ...s 24A939 203526 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 45 00 inch 1143 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 20 x 3 8 16 UNC 2B Weld Nut 7 75 in 196 8 mm 0 75 inch 19...

Page 21: ...Mounting Channel Dimensions 3A2592A 21 Side Dimension All Models 2 5 inch 63 5 mm...

Page 22: ...s manual Spring has lost tension Increase spring tension See Increasing Spring Tension page 14 Reel will not latch Broken pawl Replace pawl See instruction man ual included with Latch Kit 15Y503 Broke...

Page 23: ...bled in the incorrect position Relocate slip ring cover in correct location See Cord Reel Repair and Parts manual Breaker or fuse trip out GFCI accessory or European models only Application does not c...

Page 24: ...93 KIT 50 ft 16 AWG SJTOW with NEMA 5 15R 24N894 KIT 35 ft 12 AWG SJOOW cord 24N895 KIT 75 ft 12 AWG SJOOW cord 24N896 KIT 35 ft 12 AWG SJTOW cord Spring Cassette Kit 24M452 KIT spring cassette 35 ft...

Page 25: ...ed 24N684 KIT enclosure mounting SD5 black 24N685 KIT enclosure mounting SD5 yellow 24N690 KIT enclosure mounting SD5 white 24N691 KIT enclosure mounting SD5 dark blue 24A940 KIT enclosure mounting SD...

Page 26: ...lies with UL943 Section 6 7 2 1c requirements for open neutral protection for a portable GFCI 24M526 Weight without accessories SD5 16AWG Cord Length 35 Feet 25 4 lbs 11 5 kg SD5 16AWG Cord Length 50...

Page 27: ...g cassette cover cap Measurement taken from edge of spool to front of the arm A C G E F B D Size A B C D E F G SD5 3 5 inches 89 mm 6 38 inches 162 mm 4 7 inches 120 mm 7 48 inches 190 mm 14 8 inches...

Page 28: ...template MUST be verified for accuracy prior to using To verify the template is the correct size using the true to size template provided on the last pages of this manual measure the length of the two...

Page 29: ...ng the true to size template provided on the last pages of this manual measure the length of the two intersecting lines located in the center of the diagram If each line mea sures 3 5 88 9 mm the temp...

Page 30: ...purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs...

Page 31: ...Graco SD Cord Reel Warranty 3A2592A 31 3 5 in 88 9 mm...

Page 32: ...Graco SD Cord Reel Warranty 32 3A2592A THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 33: ...Graco SD Cord Reel Warranty 3A2592A 33 3 5 in 88 9 mm...

Page 34: ...Graco SD Cord Reel Warranty 34 3A2592A THIS PAGE IS INTENTIONALLY LEFT BLANK...

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