Graco 24J415 Instructions - Parts Manual Download Page 1

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Instructions - Parts

Communications

Gateway Module

Installation Kit

For use with HFR

™

systems to provide fieldbus communications abilities. For professional

use only.

Kit 24J415

Important Safety Instructions

Read all warnings and instructions in your
system manual. Save all instructions.

ti11985a

CGM with DeviceNet connector shown

3A1704N

Summary of Contents for 24J415

Page 1: ...or use with HFR systems to provide fieldbus communications abilities For professional use only Kit 24J415 Important Safety Instructions Read all warnings and instructions in your system manual Save all instructions ti11985a CGM with DeviceNet connector shown 3A1704N EN ...

Page 2: ...es a control link between the HFR system and a selected fieldbus This provides the means for remote monitoring and control by external automation systems The data available by the CGM to the fieldbus depends on which GCA based system is connected Unique data maps are defined for each GCA system and are avail able on the token provided in the kit See Available Internal Data on page 9 for a list of ...

Page 3: ...n the High Power Tem perature Control Module NOTE If there are no free CAN ports plug splitter 121807 into the CAN distribution block located in the Power Distribution Box PDB Connect the CAN cable into the splitter For more detail refer to the CAN Adapter Kit manual FIG 1 D A C B 3 25 in 82 6 mm 2 75 in 69 9 mm 10 32 UNF M5 x 0 8 NOTICE To avoid severe damage to GCA modules ensure the CAN cable i...

Page 4: ...e 5 Connect cable LC0032 to the MCM port 2B and a customer provided signal device The signal device must have isolated dry contacts 6 Perform the Install or Update Data Map procedure in CGM manual 312864 7 See Available Internal Data on page 9 for details on FieldBus pinout setup 8 Perform Setup on page 5 to configure the fieldbus FIG 3 Cable Connections ti11985a ...

Page 5: ...reen See FIG 4 PROFIBUS Fieldbus Screens These screens are shown only if you have a PROFIBUS Fieldbus CGM installed See Kits on page 2 Screen 1 This screen enables the user to set the device address install date location tag function tag and description Screen 2 This screen displays the hardware revision system serial number and data map identification information Fieldbus Screens Page PROFIBUS 5 ...

Page 6: ...ddress DHCP settings subnet mask gateway and DNS infor mation Screen 2 This screen enables the user to set the station name install date location tag function tag and description Screen 3 This screen displays the hardware revision system serial number and data map identification information FIG 7 PROFINET Fieldbus Screen 1 FIG 8 PROFINET Fieldbus Screen 2 FIG 9 PROFINET Fieldbus Screen 3 ...

Page 7: ... displays the hardware revision system serial number and data map identification information DeviceNet Fieldbus Screen This screen is shown only if you have a DeviceNet Fieldbus CGM installed See Kits on page 2 This screen enables the user to set the device address and baud rate and to view the hardware revision sys tem serial number data map identification information FIG 10 EtherNet IP Fieldbus ...

Page 8: ...n the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module System Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo n...

Page 9: ...ure Actual 15 30 31 16 32 33 32 33 34 35 PUMP FLOW RATE ACTUAL ARRAY OF 2 WORDS Flow Rate Actual 17 34 35 18 36 37 36 37 MATERIAL RATIO ACTUAL 1 WORD Ratio Actual 19 38 39 38 39 40 41 DISPENSE AMOUNT ACTUAL ARRAY OF 2 WORDS Dispense Amount Actual 20 40 41 21 42 43 42 43 44 45 DISPENSE DURATION ACTUAL ARRAY OF 2 WORDS Dispense Duration Actual 22 44 45 23 46 47 46 47 BLUE INLINE TEMPERATURE ACTUAL 1...

Page 10: ...E Shot Mode 2 4 5 5 CONDITIONING 4 SEQUENCE PART OF SHOT SEQ Cond Seq 3 6 7 7 RED TANK FILL 6 BLUE TANK FILL R Tank B Tank 4 8 9 8 9 10 11 ERRORS TO ACKNOWLEDGE ARRAY OF 2 WORDS ECHO BACK Errors to Acknowledge 5 10 11 6 12 13 12 13 14 15 CHANGE FLOW RATE OR PRESSURE SET POINT ARRAY OF 2 WORDS Flow Rate Set Point 7 14 15 8 16 17 16 17 18 19 CHANGE DISPENSE AMOUNT SET POINT ARRAY OF 2 WORDS Dispense...

Page 11: ...ump Parked Parking the pump involves moving the Red pump to the position which the pump shaft is least exposed to the atmosphere System must be in Standby mode Chemical will dispense out of the dispense valve if it is not a circulating system 0 Not parked 1 Parked 5 DV Lockout Circulation Control Used to lock out the dispense valve or configure circulation mode if circulation valves are installed ...

Page 12: ...w pressure recirc on 1 High pressure recirc on 4 Purge Alarm Indicates the status up the purging routine Monitor only 0 Purge shot not active 1 Purge shot active 5 PLC Disables Dispensing PLC enables disables dispensing from the GCA controller footswitch or remote start via the MCM 0 Dispensing enabled 1 Dispensing disabled 6 PLC Control Monitor whether the PLC CGM has control of the system or the...

Page 13: ...nse valve P2 Fusion DV Option shot and sequence modes are not available 1 DISABLED mode 2 STANDBY mode 3 SHOT mode 4 SEQUENCE mode 5 OPERATOR mode 6 N A 7 NIGHT mode 3 Integer Selected Shot Sequence Position Number In Shot Mode monitors the Active Shot number In Sequence Mode monitors the Active Sequence position number 1 100 Shot mode 1 20 Sequence mode 4 Integer Selected sequence In Sequence mod...

Page 14: ...enabled 3 Monitor Blue Inline Heater 0 Blue inline heater disabled 1 Blue inline heater enabled 4 Monitor Red Hose Heater 0 Red hose heater disabled 1 Red hose heater enabled 5 Monitor Blue Hose Heater 0 Blue hose heater disabled 1 Blue hose heater enabled 6 Monitor Red Chiller 0 Red chiller disabled 1 Red chiller enabled 7 Monitor Blue Chiller 0 Blue chiller disabled 1 Blue chiller enabled Byte B...

Page 15: ...0 Blue tank is not filling 1 Blue tank is filling 1 Not Used 0 N A 1 N A 2 Not Used 0 N A 1 N A 3 Not Used 0 N A 1 N A 4 Not Used 0 N A 1 N A 5 Not Used 0 N A 1 N A 6 Not Used 0 N A 1 N A 7 Not Used 0 N A 1 N A Byte Bit Data Type State or Range CGM Outputs to PLC Inputs for Monitoring Description ...

Page 16: ...error is currently in the error register in the CGM The PLC must send back the exact ASCII value for the error to be acknowledged in the CGM If an incorrect ASCII error code is sent back to the CGM then the error will not clear and the CGM register will be overwritten with the incorrect error If multiple error codes exist then the PLC must acknowledge them in the order the errors are sent to the P...

Page 17: ...n Weight Units 32 bits 00 Grams 01 Kilograms 10 Pounds 3 4 Units and operating Information Pressure Units 54 bits 00 Bar 01 psi 10 Mpa 5 6 Units and operating Information Temperature Units 0 Fahrenheit 1 Celsius 7 Units and operating Information Flow Unit 0 Volume 1 Weight Byte Bit Data Type State or Range CGM Outputs to PLC Inputs for Monitoring Description ...

Page 18: ...stem units Example Double word 18 5002499 5002 499cc unit chosen is cc 22 23 Integer Ratio Set point Integer value of the Red Blue Material Ratio set point in the dispensing system Note this value is dependent on the pump sizes and does not vary The value from the CGM is an integer and must be multiplied by 0 01 for the requested ratio to be in system units xx xx 1 where xx xx is Red and 1 is Blue...

Page 19: ...ture Depending on the system set up this is read in C or F The value from the CGM is an integer and must be multiplied by 0 1 for the actual tempera ture Example Word 48 1056 105 6 F unit chosen is F 50 51 Integer Red Inline Temperature Actual Integer value of the actual Red inline temperature Depend ing on the system set up this is read in C or F The value from the CGM is an integer and must be m...

Page 20: ...actual tempera ture Example Word 68 1100 110 0 F unit chosen is F 70 71 Integer Blue Tank Temperature Set Point Integer value of the Blue tank temperature set point Depending on the system set up this is read in C or F The value from the CGM is an integer and must be multiplied by 0 1 for the actual tempera ture Example Word 70 1050 105 0 F unit chosen is F 72 73 Integer Red Tank Temperature Set P...

Page 21: ...ltiple error codes exist then the PLC must acknowledge them in the order the errors are sent to the PLC from the CGM ASCII value for each Byte Example Error L6A1 Red Auto Fill Refill Timeout Byte 79 L Byte 80 6 Byte 81 A Byte 82 1 83 0 Bit Not Used 0 N A 1 N A 1 Not Used 0 N A 1 N A 2 Not Used 0 N A 1 N A 3 Not Used 0 N A 1 N A 4 ADM Status System Power Status 0 Power OFF 1 Power ON 5 ADM Status D...

Page 22: ...p Parked Parking the pump involves moving the Red pump to the position which the pump shaft is least exposed to the atmosphere System must be in Standby mode Chemical will dispense out of the dispense valve if it is not a circulating system 0 Not parked 1 Parked 5 DV Lockout Circulation Control Used to lock out the dispense valve or configure circulation mode if circulation valves are installed wh...

Page 23: ...w pressure recirc on 1 High pressure recirc on 4 Purge Alarm Indicates the status up the purging routine Monitor only 0 Purge shot not active 1 Purge shot active 5 PLC Disables Dispensing PLC enables disables dispensing from the GCA controller footswitch or remote start via the MCM 0 Dispensing enabled 1 Dispensing disabled 6 PLC Control Monitor whether the PLC CGM has control of the system or the...

Page 24: ...nse valve P2 Fusion DV Option shot and sequence modes are not available 1 DISABLED Mode 2 STANDBY Mode 3 SHOT Mode 4 SEQUENCE Mode 5 OPERATOR Mode 6 N A 7 NIGHT Mode 3 Integer Selected Shot Sequence Position Number In Shot Mode monitors the Active Shot number In Sequence Mode monitors the Active Sequence position number 1 100 Shot Mode 1 20 Sequence Mode 4 Integer Selected sequence In Sequence mod...

Page 25: ...er 3 Enable Disable Blue Inline Heater 0 Disable blue inline heater 1 Enable blue inline heater 4 Enable Disable Red Hose Heater 0 Disable red hose heater 1 Enable red hose heater 5 Enable Disable Blue Hose Heater 0 Disable blue hose heater 1 Enable blue hose heater 6 Enable Disable Red Chiller 0 Disable red chiller 1 Enable red chiller 7 Enable Disable Blue Chiller 0 Disable blue chiller 1 Enable...

Page 26: ...level status If the Tank fill bit is maintained the GCA will close the valve when the tank is full Will time out and alarm if the High level is not reached within a preset time 0 Set blue tank fill to inactive 1 Begin filling blue tank 1 Not Used 0 N A 1 N A 2 Not Used 0 N A 1 N A 3 Not Used 0 N A 1 N A 4 Not Used 0 N A 1 N A 5 Not Used 0 N A 1 N A 6 Not Used 0 N A 1 N A 7 Not Used 0 N A 1 N A Byt...

Page 27: ... Used 0 N A 1 N A 6 Not Used 0 N A 1 N A 7 Not Used 0 N A 1 N A 8 9 10 11 ASCII Errors requiring acknowledgment are presented on first in first out basis The latest error is currently in the error register in the CGM The PLC must send back the exact ASCII value for the error to be acknowledged in the CGM If an incorrect ASCII error code is sent back to the CGM then the error will not clear and the...

Page 28: ...s of the units chosen in the system setup Note the temperature set points are limited by the temperature high and low alarm values The alarm set points must be greater than 10 degrees from the requested set point If the alarm is closer than 10 degrees the requested set point will be ignored Note these bytes are combined with bytes 24 25 zone to change The PLC value is xx x and must be multiplied b...

Page 29: ...s in the yellow state See Input Bit 83 4 for System Power Status To turn the System power ON or OFF write a different value to the System Power byte Changing the value will toggle the state from ON to OFF or OFF to ON Example If the power is ON sending word 26 a 5 will turn the power OFF To turn the power back ON Send any value other than a 5 Byte Bit Data Type State or Range PLC Outputs to CGM In...

Page 30: ...ting the SYSTEM STARTUP BIT or bit 7 bytes 1 2 prior to setting the Pump Parked bit bit 4 bytes 1 2 For a standard HFR the user will have to remove the SYSTEM STARTUP BIT immediately after the pump reaches the parked position For a recirculation type system the pump will remain in the park position and ignore an active SYSTEM STARTUP BIT request For a recirculation type sys tem to exit a parked st...

Page 31: ...it CGM HB Normal PLC HB Normal CGM HB No HB PLC HB Cycle Hi Lo I O I O I O I O System Power Bit CGM Input Bytes Bit CGM Output Bytes Bit Set CGM Control Verify CGM Control Verify System Power ON 2 7 2 7 27 84 0 System Power ON Shot Setup Change CGM Input Bytes Bit CGM Output Bytes Bit Select Shot Mode Verify Shot Mode Verify Shot Number Set Flow Rate 3 Select Shot Number Set Shot Size Verify Flow ...

Page 32: ...CGM Control CGM Input Bytes Bit CGM Output Bytes Bit Verify PLC Enabled Dispense PLC Enable Dispense 0 Enabled Circulation Status 1 Hi Press Verify Shot Mode Select Shot Mode System Ready to Dispense Select Shot Number L Head Cleanout L Head Only Verify Shot Number Dispense Valve Open Dispense Active Dispense Start Direct to MCM 2 7 2 7 3 1 7 6 0 thru 7 N A N A 84 1 3 3 4 4 2 6 2 6 2 4 N A 1 1 1 2...

Page 33: ... 312864 for CGM parts list Not shown 3 3 7 6 16 17 15 Ref Part Description Qty 3 CGMxx0 MODULE CGM 1 6 114984 SCREW tapping phillips pan head 4 7 16J526 TOKEN map 1 12 121000 CABLE CAN female female 0 5 m 1 13 121901 SUPPRESSOR box snap ferrite 3 15 16H821 TOKEN GCA upgrade ADM32 1 16 121807 CONNECTOR splitter 1 17 124005 BUSHING strain relief 1 ...

Page 34: ...California Proposition 65 34 3A1704N California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov ...

Page 35: ...California Proposition 65 3A1704N 35 ...

Page 36: ...e at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer ag...

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