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Blockages

3A3116B

5

Blockages

Blockages result in a higher than normal pumping pres-
sure. Depending on the application or system design, 
this blockage will usually result in a complete loss of 
lubricant flow into the total system and no bearing will be 
receiving lubrication.

The loss of flow due to a blockage is first indicated with 
the higher than normal system pressure that is devel-
oped by the pump as it attempts to overcome this block-
age. Higher pressure is limited, isolated and signaled 
through the use of various performance indicators (reset 
and relief) and incorporated into the system design. 
Contact your Graco distributor for available parts.

Contamination Blockage

If dirt, foreign material or any other form of contamina-
tion is found in a valve, cleaning that valve will only tem-
porarily solve contamination blockage problems. The 
source of the contamination must be eliminated for sat-
isfactory service.

The system filtering method must be investigated. Filter 
elements should be inspected and cleaned if necessary.

The reservoir filling method should be reviewed to elimi-
nate any chance of foreign material entering the reser-
voir during filling.

Separation Blockage

If a hard wax or soap-like material is found in the Valve 
Section, grease separation is occurring. This means that 
the oil is being squeezed from the grease at normal sys-
tem operating pressure and the grease thickener is 
being deposited in the divider valve. Cleaning the divider 
valve will only temporarily solve the problem. Consult 
your lubricant supplier for recommendations on alter-
nate lubricants and your local Graco distributor to verify 
compatibility with centralized lubricating systems.

Cleaning Valves

1.

Remove end plugs only and try to move each piston 
back and forth without removing the piston from the 
valve section.

If all pistons move freely and there is no indication 
of a more serious problem:

 

2.

Replace end plugs. 

NOTICE

• Dirt and foreign material will damage lubricating 

equipment. Perform all service and disassembly 
under the cleanest possible conditions.

• Hard or sharp metal objects such as punches, 

screwdrivers, and picks can scratch and dam-
age piston bore. When cleaning these surfaces 
use a brass rod and hand pressure only.

Summary of Contents for 24J331

Page 1: ...r all models Discharge per outlet 0 012 in 3 Important Safety Instructions Read all warnings and instructions in this manual and in related Automatic Lubrication System instruction manuals Save all instructions Model No No of Outlets Inlet Thread 24J331 6 1 8 NPT 24J332 8 1 8 NPT 24J333 10 1 8 NPT 24J334 12 1 8 NPT 24J335 14 1 8 NPT 24J336 16 1 8 NPT EN ...

Page 2: ... will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment PERSONAL PR...

Page 3: ...not require a higher cleanliness level Doubling Plug Accessory 1 Plug outlet using Graco doubling plug accessory part number 24F467 FIG 1 Lubricant from the plugged outlet s is redirected to the next outlet on USP divider block flowing in a clockwise order following direction arrows A stamped on block see FIG 1 Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this sy...

Page 4: ... is now ready for operation Purging Air After Adding or Replacing a USP Valve Module Steps 1 7 refer to FIG 4 1 Install the new USP valve assembly 2 Connect the tubing or hoses to the appropriate valve or lubrication point s 3 Do not completely tighten the connection s at the inlet or at lubrication points 4 Disconnect and remove the line from the pump at the valve inlet 5 Attach a hand pump fille...

Page 5: ...ed if necessary The reservoir filling method should be reviewed to elimi nate any chance of foreign material entering the reser voir during filling Separation Blockage If a hard wax or soap like material is found in the Valve Section grease separation is occurring This means that the oil is being squeezed from the grease at normal sys tem operating pressure and the grease thickener is being deposi...

Page 6: ...4J335 24J336 16 3 557349 PLUG dry seal 1 8 NPTF not shown shipped loose 1 16V778 FITTING push to connect USP 1 4 inch 625 psi 4 3 MPa 43 09 bar 1 16V779 FITTING push to connect USP 3 16 inch 800 psi 5 5 MPa 55 16 bar 1 16V780 FITTING push to connect USP 6 mm 1000 psi 6 9 MPa 68 95 bar 1 16V782 FITTING compression USP 1 4 inch 3500 psi 241 3 MPa 2413 0 bar 1 16V784 FITTING compression USP 3 16 inch...

Page 7: ...ing Holes Accommodate Bolt Diameter 0 25 in 6 mm USP Outlets Length Width Thickness Mounting Holes A Mounting Holes B inch mm inch mm inch mm inch mm inch mm 6 2 98 75 7 2 37 60 2 1 50 38 1 2 50 63 5 1 84 46 7 8 2 98 75 7 2 37 60 2 1 50 38 1 2 50 63 5 1 84 46 7 10 2 98 75 7 2 48 63 0 1 75 44 5 2 50 63 5 2 08 52 8 12 2 98 75 7 2 48 63 0 1 75 44 5 2 50 63 5 2 08 52 8 14 2 98 75 7 2 88 73 2 2 25 57 2...

Page 8: ...USP Valve models On the following diagrams the factory plugged outlets are represented as blacked ports Do not remove plugs from the factory plugged outlets 1 8 2 3 4 5 6 7 9 16 10 11 12 13 14 15 1 8 2 3 4 5 6 7 9 16 10 11 12 13 14 15 1 2 3 4 5 6 8 7 9 10 11 12 1 2 3 4 5 6 8 7 9 10 11 12 1 2 3 4 5 6 8 7 1 2 3 4 5 6 8 7 3RUW 3RUW 3RUW 3RUW 3RUW 3RUW HIW 6LGH 5LJKW 6LGH ti14067 ...

Page 9: ...Notes 3A3116B 9 Notes ...

Page 10: ... material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warra...

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