Pilz PSS67 IO1 16FDI Operating Manual Download | Manualshive

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PSS67 IO1 16FDI

Operating Manual-1004417-EN-03

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Decentralised periphery

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Summary of Contents for PSS67 IO1 16FDI

Page 1: ...PSS67 IO1 16FDI Operating Manual 1004417 EN 03 Decentralised periphery ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...protection mechanisms 13 4 2 3 microSD card 14 4 2 4 Reset button 14 4 3 Input modules 14 4 3 1 Integrated protection mechanisms 15 4 3 2 PSSu assignment in system environment B 15 4 3 3 Reaction times 16 4 4 Derating diagram 16 Section 5 Installation 17 5 1 General installation guidelines 17 5 1 1 Dimensions 18 Section 6 Wiring 19 6 1 General wiring guidelines 19 6 2 Connector pin assignment 20 6...

Page 4: ...I 1004417 EN 03 4 7 2 2 DIAG 26 7 2 3 FS SNp 27 7 2 4 SD CARD 28 7 2 5 LNK TRF X21 X22 29 7 2 6 5V 24V X31 X32 29 Section 8 Technical details 30 8 1 Safety characteristic data 33 Section 9 Order reference 34 9 1 Product 34 9 2 Accessories 34 ...

Page 5: ...ed as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard that can...

Page 6: ...Introduction Operating Manual PSS67 IO1 16FDI 1004417 EN 03 6 INFORMATION This gives advice on applications and provides information on special fea tures ...

Page 7: ...d over 4 slots 16 test pulse outputs distributed over 4 slots Test pulse outputs with the same name are connected on a slot The test pulse outputs can be configured as Independent test pulse outputs that use different test pulses device supply Outputs with constant voltage device supply SD card used to store the device project and the naming data Reset pushbutton For warm reset To transfer the nam...

Page 8: ... in connectors X01 and X02 2 Input module on slot 1 with plug in connectors X03 and X04 3 Input module on slot 2 with plug in connectors X05 and X06 4 Input module on slot 3 with plug in connectors X07 and X08 5 Diag LED 6 End cap for the microSD card and reset button 7 Status LEDs 8 Field for 2D code field for firmware and hardware version field for MAC ad dress ...

Page 9: ... device supply and load supply 11 Functional earth X0 12 Type designation abbreviation for the performance class PSS 4000 I O 2 3 Scope of supply PSS67 device PSS67 IO1 16FDI with End cap for the microSD card and reset button 13 label strips 2 x M4 locking washers for the functional earth 1 x M4 screw for the functional earth 1 x microSD card 2 x set with 4 protective caps ...

Page 10: ...led programmed commissioned operated maintained and decommissioned by competent persons A competent person is a qualified and knowledgeable person who because of their train ing experience and current professional activity has the specialist knowledge required To be able to inspect assess and operate devices systems and machines the person has to be informed of the state of the art and the applica...

Page 11: ...sposal In safety related applications please comply with the mission time TM in the safety re lated characteristic data When decommissioning please comply with local regulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act ...

Page 12: ... structure 4 1 Supply voltages Device supply Supply voltage for the device sensors and test pulses The device supply is fed in at the plug in connector X31 and is forwarded to the plug in connector X32 By forwarding in this way additional devices can be supplied The module supply for supplying the device and the periphery supply for supplying the sensors and test pulses is generated internally fro...

Page 13: ...rom a higher level control sys tem and forwards them to the input modules on the PSS67 device The head module in the PSS67 device receives signals from the input modules via the internal module bus and forwards them to a higher level control system MAC address The PSS67 device has a MAC address MAC address of PSS67 device You ll find the address on the front of the PSS67 device INFORMATION Further...

Page 14: ...eset button can be used to perform a warm reset Transfer the naming data and or device project from the SD card deliberate operator action to transfer the naming data and or device project from the SD card to the device memory INFORMATION The warm reset and the transfer of the naming data and or device project are described in the PSS 4000 System Description 4 3 Input modules Inputs The input stat...

Page 15: ...ys buffered for 20 ms The module provides the following diagnostic data Start up error Configuration error FS communication error Bus termination error Temperature error Too warm Test pulse error Input error 4 3 2 PSSu assignment in system environment B Data access is via pre defined I O data types I O data name Input Slot Pin I O data type I O data element Meaning I0 X01 4 I1 X01 2 I2 X02 4 I3 X0...

Page 16: ...action times Information on the reaction times of the inputs can be found in the PSSuniversal System Description and the System Description Automation system PSS 4000 4 4 Derating diagram The relationship between the load current at the load supply and the operating temperature is illustrated in the following derating diagram The device supply is limited to a maximum of 8 A 20 40 60 80 100 0 1 2 3...

Page 17: ...ending radius of the cables To install the system proceed as follows Fit 2 x M4 internal threads on the mounting surface Use fixing screws with washers In environments with vibration we recommend that you use locking washers When using internal hexagonal fixing screws with a strength class of 8 8 tighten the mounting screws with a torque of 2 6 Nm to 3 3 Nm Use two fixing screws to attach the prod...

Page 18: ...Installation Operating Manual PSS67 IO1 16FDI 1004417 EN 03 18 5 1 1 Dimensions 260 61 5 250 5 46 36 11 46 52 36 Fig Dimensions in mm ...

Page 19: ...nd test pulse outputs see order reference CAUTION The supply voltages for an external device must be extra low voltages with safe electrical separation PELV or SELV in accordance with VDE 0100 Part 410 Protective separation must be ensured for the external power sup plies that generate the supply voltages Failure to do so could result in elec tric shock The external power supplies must comply with...

Page 20: ...to the 24 V power supply or to previous decentralised module X31 Assignment 5 pin M12 male con nector L coded 1 24 VDC supply voltage for device supply 2 0 V supply voltage for load supply 3 0 V supply voltage for device supply 4 24 VDC supply voltage for load sup ply 5 Connection to functional earth 1 2 3 4 5 Interface to the next decentralised module X32 Assignment 5 pin M12 female con nector L ...

Page 21: ...nnectors X31 and X32 is 8 A per connector You must ensure that this value is not exceeded Exceeding the permitted current load capacity can damage the plug in connector Please note that the connection of the additional supply voltage is not mon itored for overload Please refer to the derating diagram in the section en titled Derating diagram 16 INFORMATION The functional earth can be connected to ...

Page 22: ...ommon power supply for device supply and load supply 6 4 Wiring examples 6 4 1 Dual channel homogeneous safety switch with separate test pulse Features Connection example PILZ safety switch 2 channel safety switch Homogeneous equivalent Separate test pulse Test pulse assignment in PAS4000 I0 T1 I1 T0 Pin assignment 1 T0 2 I1 3 0 V 4 I0 5 T1 1 2 3 4 5 1 2 3 4 5 ...

Page 23: ...A wiring 2 channel safety switch Homogeneous equivalent Common test pulse Test pulse assignment in PAS4000 I0 T0 I1 T0 Pin assignment 1 T0 2 I1 3 0 V 4 I0 5 T0 1 2 3 4 5 1 2 3 4 5 WARNING Short circuits between the cable from the test pulse to the sensor and the cable from the sensor to the input or between cables to various sensors will not be detected Depending on the application serious injury ...

Page 24: ...ronic safety switch with OSSD outputs Features Connection example AIDA sensor Safety switch with OSSD outputs Homogeneous equivalent Failsafe Test pulse switched off in PAS4000 I0 24 V I1 24 V Pin assignment 1 24 V 2 I1 3 0 V 4 I0 5 24 V 1 2 3 4 5 1 2 3 4 5 OSSD1 OSSD2 ...

Page 25: ...Ds on the head module Diagnostic list and diagnostic log All errors and faults are signalled to the head module and are entered in the diagnostic list and diagnostic log You can read the head module s diagnostic list and diagnostic log e g using the PAS4000 or the combination of OPC Server and PSS 4000 Diag Control 7 2 Display elements Legend LED on LED flashes LED off 7 2 1 I0 I3 X01 X08 Colour S...

Page 26: ...sing Green No message of Error or Warning severity is present for the device Device diagnostic list and device diagnostic log are being prepared Red A message of Error severity is present for at least one system section see diagnostic list A major FS error is present for at least one FS system sec tion see diagnostic list Orange A message of at least Warning severity is present for the device see ...

Page 27: ...us Meaning System section FS SafetyNET p RTFN has not been star ted Green Operating state FS SafetyNET p RTFN in RUN condition without error Operating status FS SafetyNET p RTFN in RUN condition with minor error Red Operating state FS SafetyNET p RTFN in STOP condition with error Major FS error Operating state FS SafetyNET p RTFN in STOP condition with error Major FS ST error ...

Page 28: ...n The device project needs a device with a certain device key but this device key does not exist on the device and or Bind device projects to SD cards function The device project is bound to an SD card but this SD card is not inserted in the device Green Naming data and device project on the PSSu system and SD card match Product type on the SD card does not match the head module or No device proje...

Page 29: ... data traffic Yellow Data traffic is error free The designation TRF stands for TRAFFIC 7 2 6 5V 24V X31 X32 The 5 V LED shows the status of the device supply Colour State Meaning No supply voltage for device supply or supply voltage is faulty Green Device supply connected The 24 V LED shows the status of the load supply Colour State Meaning No supply voltage for load supply or supply voltage is fa...

Page 30: ...apter No Diagnostic Server No OPC Server No Programming IEC 61131 programming No Multi programming No Non volatile variables No Electrical data Supply voltage for Device supply Voltage 24 V Kind DC Voltage tolerance 20 25 Output of external power supply DC 4 9 W Supply voltage for Load Supply Voltage 24 V Kind DC Voltage tolerance 20 25 Output of external power supply DC 0 2 W CPU Real time clock ...

Page 31: ... test pulse outputs 16 Voltage test pulse outputs 24 V DC Short circuit proof yes Number of outputs that can be configured as test pulses 16 Max output current at 1 signal 0 25 A Max cable length between test pulse output and in put 200 m SafetyNET p interface Number 2 IP address automatically off 169 254 X Y Connection M12 Transmission rates 100 MBit s Set via Automatic Max number of FS Tx and FS...

Page 32: ... EN 61131 2 Overvoltage category II Pollution degree 3 Protection type In accordance with the standard EN 60529 Housing IP67 Potential isolation Potential isolation between Load supply and device supply Type of potential isolation Functional insulation Rated surge voltage 1000 V Potential isolation between SafetyNET p and device supply Type of potential isolation Functional insulation Rated surge ...

Page 33: ...el PL e Cat 4 SIL CL 3 6 06E 10 20 Input Digital inputs 1 channel PL d Cat 2 SIL CL 2 1 18E 09 20 Digital inputs 2 channel PL e Cat 4 SIL CL 3 9 75E 11 20 Digital inputs 2 ch pulsed PL e Cat 4 SIL CL 3 7 75E 11 20 Digital inputs 1 ch pulsed light barrier PL e Cat 4 SIL CL 3 1 85E 10 20 All the units used within a safety function must be considered when calculating the safety characteristic data IN...

Page 34: ...12 con straight male 4 pin D Connector M12 4 pin D coded 380 316 SafetyNET p Connector RJ45s SafetyNET p connector RJ45 straight IP20 380 400 Stripping tool Assembly tool for SafetyNET p cable 380 070 Supply voltage Product type Features Order no Supply cable 5x1 5 Voltage cable 5x1 5mm sold by the metre minimum purchase 10 m 380 327 Supply cable 5x0 5 Voltage cable 5x0 5mm sold by the metre minim...

Page 35: ...ket angled M12 connector 5 pin 5 m 380 213 PSS67 Cable M12af M12am Cable angled M12 socket angled M12 connector 5 pin 10 m 380 214 PSS67 Cable M12af M12am Cable angled M12 socket angled M12 connector 5 pin 30 m 380 215 PSS67 M12 connector straight male 5pole Connector M12 straight 5 pin A coded 380 308 PSS67 M12 connector straight female 5pole Socket M12 straight 5 pin A coded 380 309 PSS67 M12 co...

Page 36: ...fetyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this informati...

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