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Installation 

6

308352E

Mounting

Mount the pump (A) to suit the type of installation 
planned. F

IG

. 2 on page 7 illustrates a ram-mounted 

pump in a multi-valve header system. Pump dimensions 
and the mounting hole layout are shown in 

Dimensions

, page 27. 

If you are mounting the pump on a ram, refer to your 
separate ram manual for installation and operation 
instructions. Mounting Kit 222776 is available to mount 
the pump on a 55 gallon (200 liter) ram.

Air Line

Main air bleed valve (C):

 is required in your system 

to shut off the air supply to the pump and ram. 
When closed, the valve will bleed off all air in the 
ram and pump, and the ram will slowly lower. Be 
sure the valve is easily accessible from the pump, 
located upstream from the air manifold (G), and 
downstream from the air regulator.

Air line lubricator (D): 

provides automatic air

motor lubrication. Locate in the position shown.

Pump air bleed valve (E): 

required in your system, 

to relieve air trapped between it and the air motor 
when the valve is closed. Be sure the bleed valve is 
easily accessible from the pump, and is located 
downstream from the air regulator.

Air Regulator (F): 

controls pump speed and outlet 

pressure by adjusting the air pressure to the pump. 
Locate the regulator close to the pump, but 
upstream from the pump air bleed valve.

Air manifold (G): 

has a swivel air inlet. It mounts to 

a ram, and has ports for connecting lines to air 
accessories, such as the ram air regulator (T) and 
ram director valve (U).

Air line filter (J):

 removes harmful dirt and moisture 

from the compressed air supply. Also, install a drain 
valve (W) at the bottom of each air line drop, to 
drain off moisture.

Air shutoff valve (K): 

isolates the air line 

accessories for servicing. Locate upstream from all 
other air line accessories.

Pump runaway valve (V):

 senses when the pump 

is running too fast and automatically shuts off the air 
to the motor. A pump which runs too fast can be 
seriously damaged. Locate in the position shown. 

Fluid Line

Fluid drain valve (M):

 required in your system, to 

relieve fluid pressure in the hose and dispense 
valve

Fluid shutoff valve (P):

 shuts off fluid flow.

Fluid pressure regulator (L):

 for more precise 

adjustment of the fluid pressure.

Dispense valve (S):

 to dispense fluid.

Fluid line swivel (R):

 for easier dispense valve 

movement.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is 
left in the fluid passages to protect parts. To avoid 
contaminating your fluid with oil, flush the equipment 
with a compatible solvent before using the equipment. 
See 

Flush the Equipment

, page 9.

Trapped air can cause the pump to cycle 
unexpectedly, which could result in serious injury from 
splashing or moving parts.

Summary of Contents for 236462

Page 1: ...imum Air Input Pressure Model 241519 Series B 65 1 Ratio with Quiet King Air Motor and 236612 Displacement Pump 5850 psi 40 MPa 403 bar Maximum Working Pressure 90 psi 0 6 MPa 6 2 bar Maximum Air Inpu...

Page 2: ...Parts 22 Model 236462 Pump Series B 65 1 Ratio with King Air Motor shown 22 Model 241519 Pump Series B 65 1 Ratio with Quiet King Air Motor 22 Model 234978 Pump Series A 31 1 Ratio with Bulldog Air M...

Page 3: ...leaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD...

Page 4: ...purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Kee...

Page 5: ...following accessories in the order shown in FIG 2 page 7 using adapters as necessary Air and Fluid Hoses Be sure all air hoses H and fluid hoses N are properly sized and pressure rated for your syste...

Page 6: ...to the pump but upstream from the pump air bleed valve Air manifold G has a swivel air inlet It mounts to a ram and has ports for connecting lines to air accessories such as the ram air regulator T an...

Page 7: ...in Air Bleed Valve required for pump and ram D Air Line Lubricator E Pump Air Bleed Valve required for pump F Pump Air Regulator G Air Manifold H Electrically Conductive Air Supply Hose J Air Line Fil...

Page 8: ...ssure gradually b Loosen the nut or the coupling completely c Clear the obstruction in the hose or nozzle Packing Nut Wet Cup Before starting fill the packing nut 2 1 3 full with Graco Throat Seal Liq...

Page 9: ...lose the air regulator F 3 Open all air bleed valves C E 4 Hold a metal part of the valve S firmly to the side of a grounded metal pail and hold the trigger open 5 Slowly open the air regulator until...

Page 10: ...damaging the throat packings Relieve the pressure according to the Pressure Relief Procedure page 8 Always flush the pump before the fluid dries on the displacement rod Refer to Flush the Equipment pa...

Page 11: ...filled with a compatible solvent Motor parts are dirty worn or damaged Clean or repair motor parts see your motor manual Pump operates but output is low on both strokes The air supply is inadequate o...

Page 12: ...e the bleeder valve or a ram Follow the Start and Adjust the Pump procedure page 9 The intake valve or seals are held open or worn Clear the valve and replace seals Pump operates but output is low on...

Page 13: ...e coupling nut 104 from the motor shaft ZC Do not lose or drop the coupling collars 105 See FIG 4 page 14 b Hold the tie rod flats with a wrench to keep the rods from turning Unscrew the nuts 103 from...

Page 14: ...ill the wet cup 2 1 3 full of TSL or compatible solvent See Packing Nut Wet Cup page 8 8 Turn on the air supply Run the pump slowly to ensure proper operation 9 Follow the Pressure Relief Procedure pa...

Page 15: ...e the priming piston 21 off the rod Inspect the inner and outer surfaces of the piston 21 for scoring wear or other damage 4 Loosen the packing nut 2 using the wrench 109 supplied 5 Use a pipe wrench...

Page 16: ...glands and packings ZF 10 Remove the seal 8 from the bottom of the cylinder 10 Shine a light into the cylinder to examine the inside surface for scoring or damage Refer to FIG 10 page 17 11 If the cyl...

Page 17: ...om the valve body 17 Inspect the mating surfaces ZD of the intake valve body 16 and seat 37 for damage or wear See FIG 5 page 15 and FIG 11 page 18 NOTE The seal 39 is press fit in the nut 15 and may...

Page 18: ...lb 6 If the priming piston rod 18 was removed from the piston 12 a Place the flats of the piston in a vise b Use an adjustable wrench on the flats of the rod to screw the rod into the piston Torque th...

Page 19: ...intake 17 Screw the housing onto the cylinder See FIG 13 page 20 18 Lubricate the priming piston rod 18 then slide the assembled intake valve ZE onto the rod making certain that the packing nut 15 go...

Page 20: ...k valve see Fig 11 Lubricate Lips of v packings must face down Screw valve plug 20 completely into valve body 29 Torque to 136 149 N m 100 110 ft lb Torque to 203 237 N m 150 175 ft lb Torque to 522 5...

Page 21: ...to the valve body 26 Check that the flats of the priming piston rod 18 are accessible below the intake cylinder 19 If not tap on the top of the displacement rod 1 with a rubber mallet until the flats...

Page 22: ...or Repair Instruction manual for parts see Related Manuals page 2 1 220106 AIR MOTOR Quiet King used on Part 241519 only Refer to your Quiet King Air Motor Repair Instruction manual for parts see Rela...

Page 23: ...Parts 308352E 23 Part 236612 Series A Displacement Pump 03818 2 5 6 7 3 42 9 29 20 11 13 14 12 17 10 1 23 26 16 37 38 18 22 21 19 24 15 39 4 8 25...

Page 24: ...14 VALVE BODY intake chrome plated stainless steel 1 17 237574 HOUSING intake stainless steel 1 18 184400 ROD priming piston stainless steel 1 19 189516 CYLINDER intake stainless steel 1 20 190293 PLU...

Page 25: ...Follow left to scale to read air consumption Model 23462 and 241519 21 42 63 psi MPa bar gpm 3 8 7 6 11 4 42 420 28 280 14 140 A B C 21 42 60 scfm m min gpm 3 8 7 6 11 4 A B C 8 40 5 60 2 80 21 42 63...

Page 26: ...4 140 7 70 A B C 21 42 63 scfm m min gpm 3 8 7 6 11 4 A B C 4 20 2 80 1 40 20 40 50 psi MPa bar gpm 3 8 7 6 9 5 21 210 14 140 7 70 A B C 5 7 1 9 10 30 scfm m min gpm A B C 4 20 2 80 1 40 20 40 50 3 8...

Page 27: ...1344 mm 52 91 in 583 0 mm 22 95 in 793 7 mm 31 25 in 728 5 mm 28 68 in 257 0 mm 10 12 in 1 in npt f 3 4 npsm f 234978 1494 mm 58 82 in 544 0 mm 21 42 in 949 0 mm 37 39 in 884 0 mm 34 82 in 413 0 mm 1...

Page 28: ...Noise dBa Sound pressure 78 8 dBa at 40 psi 0 3 MPa 2 8 bar Sound power 86 5 dB A at 40 psi 0 3 MPa 2 8 bar Sound pressure 82 7 dBa at 70 psi 0 5 MPa 4 8 bar Sound power 88 8 dBa at 70 psi 0 5 MPa 4...

Page 29: ...ing 304 316 440 and 17 4 PH Grades of Stainless Steel Alloy Steel Ductile Iron PTFE Glass Filled PTFE Ultra High Molecular Weight Polyethylene Bulldog Noise dBa Sound pressure 82 4 dBa at 40 psi 0 3 M...

Page 30: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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