Fass FA D10 125G Installation Manual Download Page 1 | Manualshive

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INSTALLATION MANUAL

APPLICATION:

FA D10 125G (125gph @ 45psi)

Cummins 5.9L 12 Valve

*with P7100 Injection pump*

**bypassing the factory lift pump**

1994-1998

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Summary of Contents for FA D10 125G

Page 1: ...INSTALLATION MANUAL APPLICATION FA D10 125G 125gph 45psi Cummins 5 9L 12 Valve with P7100 Injection pump bypassing the factory lift pump 1994 1998 ...

Page 2: ...b support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dealer network representing FASS products This is one reason you must purchase through a dealer to comply with our warranty policies If you do not there is no warranty We recommend you go to w...

Page 3: ...onsult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this installation manual matches that of the outside of the box Flush and clean all brass fittings and fuel line from debris Keep debris from entering the internals of the system during installation Getting debris in the T port can lock up the motor ...

Page 4: ...ciency due to training communication and our relationship with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to install the FASS fuel pumps with the most efficiency If a situation problem arises during the installation they are the most prepared for that situation problem DPPI is not responsible for any installation mistakes 5 ...

Page 5: ... identify fuel filter life and to prevent engine damage Installation Step 1 Install Electrical Harness Step 2 Mount Fuel System Step 3 Install Fuel Line Step 4 Check Set Pressure Step 5 Check Installation E To Engine T Fuel Inlet Port Boost Compensation Port Fuel Pressure Port Adjustment Lock Nut Set screw ...

Page 6: ...7 Contents FL 1001 x14 WH 1005 BHB 1001 THB 1001 FF 3270 MP 9036 Cable Ties ...

Page 7: ...10 300 PL 1002 DIPF 1001 PL 1003 Ring Terminal HC 1001 1 4 Nut 1 4 Lock Washer QD 1001 NP 1001 RS 1002 2 1 4 20x3 5 4 1 4 20x1 75 Fuse Tap Flag Terminal Mounting Package Contents WE 1001 Mounting template ...

Page 8: ... battery termi nal Secure fuse block in a location protected from outside elements Neg Pos Fuse d Connect the fuse tap to the hot leg of the fuse Use a test probe to locate the hot side of the circuit in the fuse block e Using the flag terminal and fuse tap connect the Red lead of the WE 1001 to the hot side of a terminal in the fuse box which is hot when the key is in the on position f Route wire...

Page 9: ...OSITION OF THE T PORT THERE IS A SMALL WEEP HOLE IN THE BASE DIRECTLY NEXT TO THE ELECTRIC MOTOR THIS HOLE MUST AIM DIRECTLY TO THE GROUND IMPROPER INSTALLATION OF THE PUMP CAN CAUSE PREMATURE WEAR AND VOID MANUFACTURES WARRANTY d Connect the male end of the wire harness to the female electrical connector on the FASS pump Reconnect the battery Turn key to the On position With the FASS pump on squi...

Page 10: ...ne us ing the HC 1001 s Make sure the fuel flows in the direction of the ar row on the canister a Using a 3 8 hose clamp install the QD 1001 into the fuel line Oil O rings inside Quick Disconnect b Disconnect factory suction line clip by pressing in on the two tabs lo cated on either side in the connection fitting Once removed clean the suction tube and connect the QD 1001 addressed in the previou...

Page 11: ...in front of the inlet line removed in step f j Move the injector return line from step f and stack on top of the outlet line of the factory fuel filter Light bending will be required be very careful not to kink or crack this fuel line Install the Banjo Bolt removed in step f Torque to 18 inch lbs g Measure and cut fuel line Insert PL 1003 90 Push Lok fitting using oil Note Secure all fuel lines wi...

Page 12: ...n lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Has the system been primed 1 Turn key to the ignition position turning on the FASS pump for 15 sec 2 Crank engine and allow to run for at least 1 minute Check for leaks Start the engine Recheck all fluid and filter connections for leaks This pump comes with a 1 Year ...

Page 13: ... Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product Repair or replacements are warranted for the remainder of the original warranty period All Warranty claims are subject to approval by Diesel Performance Products Inc A Return Material Authorization RMA number must be obtained ...

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