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Component Description 

6

310766E

Component Description

Before you install the system, you should be familiar 
with the parts discussed in the following paragraphs.

Supply Unit Features

Pump (1) - 

supplies power for rams.

Air Bleed Lockout Valve (2) - 

shuts off and relieves the 

air to the pump and ram.

Air Motor Solenoid (3) - 

turns air on to the pump from 

the cell controller.

Pump Air On Pressure Switch (4) - 

pressure switch 

that verifies there is pressure to the pumps. 

Empty Level Limit Switch (5) - 

indicates when a low 

material level has been reached and sends a signal 
back to the cell controller. This switch is adjustable.

Depressurization Valve/Solenoid (6) - 

relieves mate-

rial pressure in the system through the cell controller 
which controls the on and off solenoid.

Level Indicator (7) - 

visual indicator of the remaining 

material in the drum.

Pump Stroke Detector Proximity Switch (8) - 

sends 

pump stroke signal count back to cell controller.

Material Check Valve (9) - 

prevents back flow from one 

ram system to the other.

Control Stand Features

Standard Interface Cable Electrical Connection (10) - 

electrical connection to cell controller.

Filter Module (11) - 

filters out foreign objects from fluid.

Filter Plugged Detector (12) - 

pressure switch across 

the filter sends a signal to the cell controller indicating 
when the filter is plugged. This switch is adjustable.

Fault Beacon (13) - 

illuminates when there is a fault in 

the system.

Material Isolation Ball Valves (14) - 

shuts off material 

flow to one ram unit. This is used when maintenance is 
required for only one unit of the system.

Supply Hoses (15) -

 provides drum material to pump 

control.

Electrical Cables (16) -

 controls each ram to pump 

function control monitor.

Pump Function Module (17) - 

The Pump Function 

Module monitors and controls system functions and out-
puts a signal from the module system through the cell 
communications cable to the controlling equipment.

Optional Pump Control Module 
Features

Pump Control Box (18) -

 houses the terminal block and 

panel view display and controls.

Pump Control Panel View (19) -

 displays system infor-

mation and houses programmable controls.

Pump Control Cable (20) -

 connects the optional pump 

control module to the tandem bulk pump unloader.

Reference numbers in parentheses in the text 
refer to the callouts in F

IG

. 1.

Summary of Contents for 234956

Page 1: ...erential pressure Part No 248785 Pump Function Module System 4875 psi 33 6 MPa 336 bar Maximum Working Pressure Part No 234957 Optional Pump Control Module Kit Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 1 2 3 4 5 6 8 9 7 12 11 10 13 14 15 22 23 24 27 25 26 29 28 30 31 32 34 33 35 1 2 3 4 5 6 8 9 7 12 11 10 13 14 15 22 23 24 27 25 26 29 2...

Page 2: ...unction Module Wiring Diagram 15 Optional Pump Control Module Kit Electrical Diagram 16 continued on page 17 16 Optional Pump Control Module Kit Electrical Diagram 17 Parts 18 Part No 248785 Pump Function Mod System 18 Part No 234957 Optional Pump Control Mod 19 Part No 234956 Optional Pump Control Cable 19 Graco Standard Warranty 20 Graco Information 20 Manual Conventions Note WARNING WARNING a p...

Page 3: ... will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pr...

Page 4: ...mes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch...

Page 5: ... Module Description The Optional Pump Control Module interprets the stan dard information signal sent by the Pump Function Mod ule System through the Optional Pump Control Cable The Optional Pump Control Module displays system data such as pump status input output status and depressurization status and allows remote control of the tandem bulk pump unloader system An Optional Pump Control Cable 234...

Page 6: ... Interface Cable Electrical Connection 10 electrical connection to cell controller Filter Module 11 filters out foreign objects from fluid Filter Plugged Detector 12 pressure switch across the filter sends a signal to the cell controller indicating when the filter is plugged This switch is adjustable Fault Beacon 13 illuminates when there is a fault in the system Material Isolation Ball Valves 14 ...

Page 7: ...face Cable Electrical Connection 11 Filter Module 12 Filter Plugged Detector 13 Fault Beacon 14 Material Isolation Ball Valves 15 Supply Hoses 16 Electrical Cables 17 Pump Function Module 18 Pump Control Box optional 19 Pump Control Panel View optional 20 Pump Control Cable optional FIG 1 1 1 Supply Unit A Supply Unit B Filter Pump Control Stand Material Out Material In Cell Communications Cable t...

Page 8: ...switch measure the fluid pres sure difference between the inbound and outbound side of the filter The pump function module system is shipped from the factory with the differential pressure set at 100 PSI Adjusting the Differential Pressure 1 Enter the set up mode by pressing button F Set point 1 SP1 will display See FIG 2 2 To display the current psi value press and release button E The actual psi...

Page 9: ...release button E to display the current pressure reset point The actual psi value is the number displayed times 10 4 To change the reset point press and hold button E until the desired psi number appears Filter Change The filter needs to be cleaned on a regular basis or when it becomes plugged 1 Drain the filter 11 using the drain valve H See FIG 5 2 Remove the filter cover G and clean the screen ...

Page 10: ... ft of the pump function module 17 See FIG 1 2 Install the terminal blocks 202 by snapping it into place in the dinrail of the PrecisionFlo control box See FIG 6 and FIG 7 3 Wire the cell communication cable to the terminal block by connecting the four tagged wires 1 2 3 and 4 See FIG 8 The length of the Optional Pump Control Cable 234956 to connect the pump control box and the pump function modul...

Page 11: ...l blocks See FIG 9 5 Connect plug A of the pump control cable 234956 to plug B on the side of the pump control box 202 See FIG 10 and FIG 11 6 Connect plug C of the pump control cable 234956 to the pump function module box See FIG 10 FIG 9 To PrecisionFlo Wiring Terminals From Pump Function Control Cable FIG 10 FIG 11 A C B ...

Page 12: ...urized Ready 1 Select Prime when new material is loaded 2 Select Crossover when necessary to manually switch pumps F2 Troubleshooting Screen Pressing F2 on the main screen displays the trouble shooting screen Any box that is solid black or flashing black indicates a system error that must be corrected before restarting Any box that is solid black indicates that input or output is out F3 Depressuri...

Page 13: ...t indicates a fault that must be corrected Major Faults Minor Faults Start Up Procedure 1 Turn the power on to the system 2 The Pump Control Module Screen displays with the same information that appeared when the system was powered off 3 Press F3 to navigate to the Depressurization Screen and then press F2 to pressurize the pump Shut Down Procedure When shutting down the system for an extended per...

Page 14: ...Pump Function Module Interconnect Diagram 14 310766E Pump Function Module Interconnect Diagram 05 05 0 0 05 05 0 0 05 0 ...

Page 15: ...Pump Function Module Wiring Diagram 310766E 15 Pump Function Module Wiring Diagram 05 0 ...

Page 16: ...Optional Pump Control Module Kit Electrical Diagram 16 310766E Optional Pump Control Module Kit Electrical Diagram continued on page 17 ...

Page 17: ...Optional Pump Control Module Kit Electrical Diagram 310766E 17 Optional Pump Control Module Kit Electrical Diagram ...

Page 18: ... Box Optional Optional see page 10 for Installation 115 114 Ref No Part No Description Qty 101 C59521 PUMP ram 55 gal 65 1 King assembly 2 102 119504 VALVE air lockout 2 103 119502 VALVE solenoid 2 104 119503 SWITCH pressure 2 105 119499 BRACKET limit switch assembly 2 106 119495 KIT operations depressurizing 2 107 119492 KIT operations level 2 108 119493 KIT operations stroke detect 2 109 521850 ...

Page 19: ... pump control 1 202 BLOCK terminal not shown 1 203 HARNESS cable interface ns includes cabling and strain relief necessary to connect to Precision Flo XL controller see page 10 for Installation 1 204 119921 CONTROL programmable not shown 1 205 119922 DISPLAY panel view 1 Ref No Part No Description Qty 301 HARNESS cable interface 1 205 201 301 ...

Page 20: ...NTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profi...

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