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308116         9

Operation/Maintenance

Starting and Adjusting the Pump

See the Typical Installation on page 5. Be sure the
air regulator (E) and bleed–type master air valve (D)
are closed. DO NOT INSTALL THE SPRAY TIP YET!

Connect a suction hose (N) to the pump’s fluid inlet.
Hold a metal part of the spray gun (M) firmly to the
side of a grounded metal pail and hold the trigger
open. Then open the pump’s bleed–type master air
valve (D). Now slowly open the air regulator until the
pump starts, about 40 psi (0.9 MPa, 2.8 bar).

Cycle the pump slowly until all the air is pushed out
and the pump and hoses are fully primed. Release the
spray gun trigger and lock the safety latch. The pump
should stall against pressure when the trigger is re-
leased.

Follow the Pressure Relief Procedure on page 8,
then install the spray tip in the gun.

With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump will start and
stop as the spray gun is opened and closed. In a
circulating system, the pump will run continuously and
will speed up or slow down as supply demands until
the air supply is shut off.

Use an adequately sized air regulator (E) to control the
pump speed and the fluid pressure. Always use the
lowest air pressure necessary to get the desired
results. Higher pressures waste fluid and cause pre-
mature wear of the pump packings and spray tip.

WARNING

To reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious bodily injury, NEVER exceed the maximum
incoming air pressure given on your pump or in the
Technical Data on pages 22–23.

Keep the packing nut/wet-cup (2) filled with Graco
Throat Seal Liquid (TSL) or compatible solvent, to help
prolong the packing life. Adjust the packing nut weekly
so it is just tight enough to prevent leakage; do not
overtighten. See Fig. 3. Always follow the Pressure
Relief Procedure
 on page 8 before adjusting the
packing nut.

Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. A pump runaway
valve (B), which shuts off the air supply to the pump if
the pump accelerates beyond the pre–set speed, is
available. See the Typical Installation on page 5. If
your pump accelerates quickly, or is running too fast,
stop it immediately and check the fluid supply. If the
supply container is empty and air has been pumped
into the lines, refill the container and prime the pump
and the lines with fluid, or flush and leave it filled with a
compatible solvent. Be sure to eliminate all air from the
fluid system.

Shutdown and Care of the Pump

For overnight shutdown, follow the Pressure Relief
Procedure 
on page 8. Always stop the pump at the
bottom of the stroke to prevent the fluid from drying on
the exposed displacement rod and damaging the
throat packings.

Summary of Contents for 224342

Page 1: ...bar Maximum Fluid Working Pressure 120 psi 0 8 MPa 8 4 bar Maximum Air Input Pressure UHMWPE PTFE PACKED PUMPS Model No 261630 Series A PTFE PACKED PUMPS Model No 247147 Series A Model No 902147 Seri...

Page 2: ...use the equipment to rupture or malfunction and result in serious injury This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the...

Page 3: ...ion weekly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 8 if the spra...

Page 4: ...ee of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do...

Page 5: ...pump E Pump Air Regulator F Air Line Filter G Bleed Type Master Air Valve for accessories H Air Supply Hose J Fluid Drain Valve required K Fluid Filter L Fluid Supply Hose M Spray Gun N Fluid Suction...

Page 6: ...slot in lug Z and tighten the locknut securely See Fig 2 Con nect the other end of the wire to a true earth ground To order a ground wire and clamp order Part No 222011 Fig 2 W Y X Z 0720 2 Air and fl...

Page 7: ...onnect a grounded fluid hose L to the pump s fluid outlet Connect a fluid suction hose N to the pump s 3 4 npt f fluid intake Use a grounded 1 2 in I D minimum air hose H to supply air to the pump Air...

Page 8: ...in valve open until you are ready to spray again If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowl...

Page 9: ...mature wear of the pump packings and spray tip WARNING To reduce the risk of overpressurizing your system which could result in component rupture and cause serious bodily injury NEVER exceed the maxim...

Page 10: ...10 308116 Operation Maintenance Fig 3 Air Motor Plate 2 0195...

Page 11: ...air pressure closed or clogged air valves etc Open clean Exhausted fluid supply Refill purge all air from pump and fluid lines Clogged fluid line valves etc Clear Packing nut 2 too tight Loosen see pa...

Page 12: ...acement Pump Position the displace ment pump 101 on the tie rods 103 See Fig 4 2 Screw the locknuts 102 onto the tie rods 103 loosely Screw the displacement rod 13 into the shaft of the air motor 108...

Page 13: ...he part up to the light at an angle Be sure the ball seats of the piston 26 and intake valve housing 15 are not chipped or nicked Replace any worn or damaged parts Reassembly NOTE On UHMWPE PTFE packe...

Page 14: ...ckings must face up 28 26 19 27 20 25 4 12 7 15 9 8 21 See Detail B 1 10 13 2 See Detail A Detail B Piston Packings 6 3 28 26 2 14 24 or 5 5 11 NOTE Lips of v packings must face down 1 Detail A Throat...

Page 15: ...EMENT PUMP ASSY See pages 18 19 for parts 1 102 102021 NUT lock 3 8 16 stainless steel 3 103 166237 ROD tie stainless steel 3 5 in 89 mm shoulder to shoulder 3 108 207352 AIR MOTOR See 306982 for part...

Page 16: ...DISPLACEMENT PUMP ASSY for Model 224343 only See pages 18 19 for parts 1 254999 DISPLACEMENT PUMP ASSY for Model 261630 only See pages 18 19 for parts 1 102 102021 NUT lock 3 8 16 stainless steel 3 10...

Page 17: ...15G976 DISPLACEMENT PUMP ASSY See pages 20 21 for parts 1 102 102021 NUT lock 3 8 16 sst 3 103 24B189 KIT tie rod 3 108 205997 AIR MOTOR See 307043 for parts 1 110 156082 SEAL o ring nitrile rubber 1...

Page 18: ...placement Pump Includes items 1 31 Model 254999 Series A Severe Duty UHMWPE PTFE Packed Stainless Steel Displacement Pump Includes items 1 33 2 14 5 11 1 10 13 21 3 28 19 27 20 25 4 224341 only 33 254...

Page 19: ...G valve intake stainless steel 224341 only 1 15J574 HOUSING valve intake 254999 only 1 19 176634 WASHER piston stainless steel 1 20 176635 V PACKING piston PTFE 2 21 176637 PIN ball stop piston stainl...

Page 20: ...20 308116 Parts Model 15G976 Series A Severe Duty PTFE Packed Stainless Steel Displacement Pump Includes items 1 31 2 14 5 11 1 10 13 21 3 28 19 27 20 25 26 8 9 4 12 15 7 6 0190C 31 4...

Page 21: ...1 10 164782 O RING PTFE 1 11 186987 GLAND throat male stainless steel 1 12 164846 O RING PTFE 1 Ref No Part No Description Qty 13 24C506 ROD displacement stainless steel1 14 186988 GLAND throat femal...

Page 22: ...4 15 2 liters min gpm FLUID FLOW TEST FLUID NO 10 MOTOR OIL To find Fluid Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along botto...

Page 23: ...3 8 7 6 11 4 15 2 liters min gpm FLUID FLOW TEST FLUID NO 10 MOTOR OIL To find Fluid Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow...

Page 24: ...f AIR INLET 0195 Pump Model A B C 224342 28 38 in 721 mm 14 63 in 372 mm 13 75 in 349 mm 224343 902147 247147 25 25 in 641 mm 11 5 in 292 mm 13 75 in 349 mm 261630 26 25 667 mm 14 63 372 mm 13 75 in...

Page 25: ...308116 25 Notes...

Page 26: ...ts lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Gra...

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