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7

307-928

CONVERTING THE PUMP TO A HEATED CIRCULAT-
ING SYSTEM

To convert pump Models 224-625 or 231-163 to a heated
circulating unit, order the following:

Viscon

 Fluid Heater, Model 220-522

Heater Mounting Kit 222-262

Circulating Kit 222-261

Hose Kit 222-263

WARNING

The Viscon

 Heater must be installed by a quali-

fied electrician in compliance with all state and lo-
cal codes and regulations, to reduce the risk of
electric shock or other serious bodily injury during
installation or operation. 

The heater requires a 120 VAC, single-phase,
16.7 Amp power supply. Refer to the Viscon

Heater Manual, 307-805, for further information.

DO NOT plug or unplug the power cord in any area
containing flammable materials or fumes, to avoid
fire or explosion resulting in serious bodily injury.

Installing Heater Mounting Kit 222-262

WARNING

Before installing the heater, heater mounting kit
and circulating kit, follow the Pressure Relief Pro-
cedure
 on page 2. Disconnect all hoses from the
pump.

NOTE: Reference numbers marked with an asterisk (for

example, 61*) are included in kit 222-262.

Apply 110-110 pipe sealant (included in the kit) to
all male threads, except at swiveling connec-
tions.

1.

Remove the cover from the electrical box (G) at the
back of the heater. Screw the bushing (66*) into the
inlet of the electrical box. Install the cord grip elbow
(67*) in the bushing. See Fig. 3.

2.

Thread the cord (68*) through the elbow (67*) and
into the electrical box. Attach the black lead to the
leftmost terminal, the white lead to the center termi-
nal, and the green ground wire to the rightmost termi-
nal. Tighten all terminal nuts to 30 in-lb (3.4 N.m).
Tighten the nut on the cord grip elbow (67*) to secure
the cord. See Fig. 3.

WARNING

The electrical cord (68*) is rated for 105

C

(221

F). Do not substitute a lower temperature

rated, generally available cord.

NOTE: Mount the heater (58) on the back of the cart as

follows. Two people are required to perform this
operation.

3.

Align the heater (58) mounting posts with the four
holes at the back of the cart’s pump support bracket
(H). See Fig. 4. Secure the heater to the bracket with
the M8 x 1.25 screws and lockwashers supplied with
the heater.

4.

Remove the fluid filter (32) from the pump (33). Re-
move and discard the two elbows (17), check valve
(30), and long 3/8 npt nipple (39) from the pump fluid
outlet. See Fig. 2.

Refer to page 8 to continue the procedure.

0867

Fig. 3

G

GREEN (GROUND)

WHITE

BLACK

67*

68*

TIGHTEN TERMINAL NUTS
TO 30 in-lb (3.4 N.m)

66*

Summary of Contents for 224-625 A Series

Page 1: ...bers Back Cover PORTABLE 30 1 Ratio President Hydra Spray Pumps 100 psi 7 bar MAXIMUM AIR INLET PRESSURE 3000 psi 210 bar MAXIMUM FLUID WORKING PRESSURE Model 224 625 Series A For cold spray applicati...

Page 2: ...ntally placing your fingers or any part of your body close to the spray tip Spray Tip Safety Use extreme caution when cleaning or changing spray tips If the spray tip clogs while spraying engage the s...

Page 3: ...her you are spraying indoors or out doors and can cause a fire or explosion and serious bodily injury and property damage Do not plug in or unplug any power supply cords in the spray area when there i...

Page 4: ...id Hose E Spray Gun F Bleed Type Master Air Valve Y Ground Wire required 10 Drain Valve required 21 Suction Tube 22 Filter Outlet Nipple 28 Air Regulator 29 Suction Hose 32 Fluid Filter 33 Pump 45 Ble...

Page 5: ...bleed type master air valve 45 and the fluid drain valve 10 are supplied with your pump to help reduce the risk of serious bodily injury includ ing fluid injection splashing in the eyes or on the skin...

Page 6: ...6 307 928 Fig 2 17 39 17 32 4 29 33 30 ARROW ON BODY MUST POINT UP 21 0866 Model 224 625 Shown...

Page 7: ...to all male threads except at swiveling connec tions 1 Remove the cover from the electrical box G at the back of the heater Screw the bushing 66 into the inlet of the electrical box Install the cord g...

Page 8: ...the suction hose 29 to the swivel end of the manifold See Fig 4 3 Place a washer 73 and insulator 74 on each of the screws 75 Insert the screws through the mounting holes on the left side of the pump...

Page 9: ...9 307 928 Fig 4 33 62 65 REF 63 69 70 71 72 REF 44 29 72 22 44 76 74 73 75 58 66 65 64 32 61 PART OF ITEM 58 A A B B H 22 ARROW ON BODY MUST POINT AWAY FROM PUMP 21 23 67 68 H 7 0868A 44...

Page 10: ...er outlet nipple K of the fluid filter See Detail A Model 224 630 and 231 160 Refer to Fig 5 and the Parts Drawing on page 16 WARNING Before performing this procedure follow the Pres sure Relief Proce...

Page 11: ...Y OF HOSE AND GUN MODELS 224 625 AND 231 163 DETAIL D ASSEMBLY OF HOSE KIT AND GUN MODELS 224 630 AND 231 160 DETAIL C FLUID RETURN CONNECTIONS AT BACK PRESSURE VALVE MODELS 224 630 AND 231 160 ONLY 7...

Page 12: ...ly open the air regulator until the pump starts Allow the pump to cycle slowly until all the air is pushed out of the fluid lines Release the gun trigger and engage the safety latch the pump will stal...

Page 13: ...13 307 928 PARTS DRAWINGS AND PARTS LISTS...

Page 14: ...ARTS DRAWING Model 224 625 Series A Includes items 1 56 Model 231 163 Includes items 1 79 1 3 4 5 5 6 7 10 16 16 17 17 18 20 21 22 28 29 30 32 33 37 39 15 45 54 55 56 77 79 78 ARROW ON BODY MUST POINT...

Page 15: ...3 4 npt mbe 3 5 1 m long w spring guard 1 REF NO PART NO DESCRIPTION QTY 30 206 831 CHECK VALVE See 306 861 for parts 1 31 206 994 THROAT SEAL LIQUID 1 pint 0 5 liter not shown 1 32 218 029 FLUID FILT...

Page 16: ...60 Includes items 1 85 1 3 5 5 6 7 16 18 20 21 22 28 29 33 37 37 15 44 45 62 69 70 71 72 73 75 74 76 44 10 57 32 16 61 22 7 REF 58 66 67 68 PART OF ITEM 58 77 85 84 83 82 80 81 79 REF NO 78 HOSE KIT I...

Page 17: ...pt m x f 1 65 235 022 HOSE fluid nylon 1 2 ID cpld 1 2 npt mbe 3 0 9 m long 1 66 107 219 BUSHING 3 4 npt m x 1 2 npt f 1 67 102 363 ELBOW cord grip 90_ 1 2 npt m includes nut washer and grommet 1 68 1...

Page 18: ...sst pipe sealant 110 110 CIRCULATING KIT 222 261 Required to convert Models 224 625 and 231 163 to cir culating units Consists of Ref No Qty Ref No Qty 22 2 72 1 44 4 73 2 69 1 74 4 70 1 75 2 71 1 76...

Page 19: ...8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel 214 703 3 8 9 5 mm 25 ft 7 6 m 3 8 npt mbe 214 705...

Page 20: ...charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repair...

Page 21: ...0 Gauge 206 197 28 Air Regulator Replaced by Part No 104 266 Air Regulator See 308 167 for parts 208 663 77 Airless Spray Gun Replaced by Part No 235 460 Airless Spray Gun See 308 236 for parts Model...

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