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307-928

SAFETY WARNINGS

HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY.  FOR PROFESSIONAL USE ONLY.

 

OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure. Spray from the spray
gun, leaks or ruptured components can inject fluid through your skin and
into your body and cause extremely serious bodily injury, including the
need for amputation. Also, fluid injected or splashed into the eyes or on
the skin can cause serious damage.

NEVER point the spray gun at anyone or at any part of the body. NEVER
put hand or fingers over the spray tip. NEVER try to “blow back” paint; this
is NOT an air spray system.

ALWAYS have the tip guard in place on the spray gun when spraying.

ALWAYS follow the Pressure Relief Procedure, right, before cleaning
or removing the spray tip or servicing any system equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly before each
use.

Medical Alert––Airless Spray Wounds

If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL
CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT
. Tell the doctor
exactly what fluid was injected.

Note to Physician:

 Injection in the skin is a traumatic injury. It is im-

portant to treat the injury surgically as soon as possible

. Do not

delay treatment to research toxicity. Toxicity is a concern with some ex-
otic coatings injected directly into the blood stream. Consultation with a
plastic surgeon or reconstructive hand surgeon may be advisable.

Spray Gun Safety Devices

Be sure all spray gun safety devices are operating properly before each
use. Do not remove or modify any part of the spray gun; this can cause a
malfunction and result in serious bodily injury.

Safety Latch

Whenever you stop spraying, even for a moment, always set the spray
gun safety latch in the closed or “safe” position, making the spray gun in-
operative. Failure to set the safety latch can result in accidental triggering
of the spray gun.

Trigger Guard

Never operate the spray gun with the trigger guard removed. This guard
helps prevent the gun from triggering accidentally if it is dropped or
bumped.

Diffuser

The spray gun diffuser breaks up spray and reduces the risk of fluid injec-
tion when the tip is not installed. Check the diffuser operation regularly.
Follow the Pressure Relief Procedure, below, then remove the spray
tip. Aim the spray gun into a grounded metal pail, holding the spray gun
firmly to the pail. Using the lowest possible pressure, trigger the spray
gun. If the fluid emitted is not diffused into an irregular stream, replace the
diffuser immediately.

Tip Guard

ALWAYS have the tip guard in place on the spray gun while spraying. The
tip guard alerts you to the fluid injection hazard and helps reduce, but
does not prevent,
 the risk of accidentally placing your fingers or any part
of your body close to the spray tip.

Spray Tip Safety

Use extreme caution when cleaning or changing spray tips. If the spray
tip clogs while spraying, engage the spray gun safety latch immediately.
ALWAYS follow the Pressure Relief Procedure and then remove the
spray tip to clean it.

NEVER wipe off build-up around the spray tip until pressure is fully re-
lieved and the spray gun safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection,
splashing in the eyes or on the skin, or injury from moving parts,
always follow this procedure whenever you shut off the pump,
when checking or servicing any part of the spray system, when in-
stalling, cleaning or changing spray tips, and whenever you stop
spraying.

1.

Engage the spray gun safety latch.

2.

Shut off the main power to the heater, if used. Circulate the fluid
for at least 10 minutes to allow it and the heater to cool.

3.

Shut off the air to the pump.

4.

Close the bleed-type master air valve (supplied in your sys-
tem).

5.

Disengage the spray gun safety latch.

6.

Hold a metal part of the spray gun firmly to the side of a
grounded metal pail, and trigger the spray gun to relieve pres-
sure.

7.

Engage the spray gun safety latch.

8.

Open the drain valve (supplied in your system), having a con-
tainer ready to catch the drainage.

9.

Leave the drain valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely clogged, or
that pressure has not been fully relieved after following the steps
above, VERY SLOWLY loosen the tip guard retaining nut or hose
end coupling and relieve pressure gradually, then loosen com-
pletely. Now clear the tip or hose.

EQUIPMENT MISUSE HAZARD

General Safety

Any misuse of the spray equipment or accessories, such as
overpressurizing, modifying parts, using incompatible chemicals and flu-
ids, or using worn or damaged parts, can cause them to rupture and result
in fluid injection, splashing in the eyes or on the skin, or other serious bod-
ily injury, or fire, explosion or property damage.

NEVER alter or modify any part of this equipment; doing so could cause it
to malfunction.

CHECK all spray equipment regularly and repair or replace worn or dam-
aged parts immediately.

Always wear protective eyewear, gloves, clothing and respirator as rec-
ommended by the fluid and solvent manufacturer.

System Pressure

The 30:1 ratio President pump can develop 3000 psi (210 bar) MAXIMUM
WORKING PRESSURE at 100 psi (7 bar) MAXIMUM INCOMING AIR
PRESSURE. NEVER exceed 100 psi (7 bar) air pressure to the pump.

Be sure that all spray equipment and accessories are rated to withstand
the maximum working pressure of the pump. DO NOT exceed the maxi-
mum working pressure of any component or accessory used in the sys-
tem.

Fluid Compatibility

BE SURE that all fluids and solvents used are chemically compatible with
the wetted parts shown in the TECHNICAL DATA on the back page or in
the separate component manuals. Always read the manufacturer’s litera-
ture before using fluid or solvent in this pump.

Summary of Contents for 224-625 A Series

Page 1: ...bers Back Cover PORTABLE 30 1 Ratio President Hydra Spray Pumps 100 psi 7 bar MAXIMUM AIR INLET PRESSURE 3000 psi 210 bar MAXIMUM FLUID WORKING PRESSURE Model 224 625 Series A For cold spray applicati...

Page 2: ...ntally placing your fingers or any part of your body close to the spray tip Spray Tip Safety Use extreme caution when cleaning or changing spray tips If the spray tip clogs while spraying engage the s...

Page 3: ...her you are spraying indoors or out doors and can cause a fire or explosion and serious bodily injury and property damage Do not plug in or unplug any power supply cords in the spray area when there i...

Page 4: ...id Hose E Spray Gun F Bleed Type Master Air Valve Y Ground Wire required 10 Drain Valve required 21 Suction Tube 22 Filter Outlet Nipple 28 Air Regulator 29 Suction Hose 32 Fluid Filter 33 Pump 45 Ble...

Page 5: ...bleed type master air valve 45 and the fluid drain valve 10 are supplied with your pump to help reduce the risk of serious bodily injury includ ing fluid injection splashing in the eyes or on the skin...

Page 6: ...6 307 928 Fig 2 17 39 17 32 4 29 33 30 ARROW ON BODY MUST POINT UP 21 0866 Model 224 625 Shown...

Page 7: ...to all male threads except at swiveling connec tions 1 Remove the cover from the electrical box G at the back of the heater Screw the bushing 66 into the inlet of the electrical box Install the cord g...

Page 8: ...the suction hose 29 to the swivel end of the manifold See Fig 4 3 Place a washer 73 and insulator 74 on each of the screws 75 Insert the screws through the mounting holes on the left side of the pump...

Page 9: ...9 307 928 Fig 4 33 62 65 REF 63 69 70 71 72 REF 44 29 72 22 44 76 74 73 75 58 66 65 64 32 61 PART OF ITEM 58 A A B B H 22 ARROW ON BODY MUST POINT AWAY FROM PUMP 21 23 67 68 H 7 0868A 44...

Page 10: ...er outlet nipple K of the fluid filter See Detail A Model 224 630 and 231 160 Refer to Fig 5 and the Parts Drawing on page 16 WARNING Before performing this procedure follow the Pres sure Relief Proce...

Page 11: ...Y OF HOSE AND GUN MODELS 224 625 AND 231 163 DETAIL D ASSEMBLY OF HOSE KIT AND GUN MODELS 224 630 AND 231 160 DETAIL C FLUID RETURN CONNECTIONS AT BACK PRESSURE VALVE MODELS 224 630 AND 231 160 ONLY 7...

Page 12: ...ly open the air regulator until the pump starts Allow the pump to cycle slowly until all the air is pushed out of the fluid lines Release the gun trigger and engage the safety latch the pump will stal...

Page 13: ...13 307 928 PARTS DRAWINGS AND PARTS LISTS...

Page 14: ...ARTS DRAWING Model 224 625 Series A Includes items 1 56 Model 231 163 Includes items 1 79 1 3 4 5 5 6 7 10 16 16 17 17 18 20 21 22 28 29 30 32 33 37 39 15 45 54 55 56 77 79 78 ARROW ON BODY MUST POINT...

Page 15: ...3 4 npt mbe 3 5 1 m long w spring guard 1 REF NO PART NO DESCRIPTION QTY 30 206 831 CHECK VALVE See 306 861 for parts 1 31 206 994 THROAT SEAL LIQUID 1 pint 0 5 liter not shown 1 32 218 029 FLUID FILT...

Page 16: ...60 Includes items 1 85 1 3 5 5 6 7 16 18 20 21 22 28 29 33 37 37 15 44 45 62 69 70 71 72 73 75 74 76 44 10 57 32 16 61 22 7 REF 58 66 67 68 PART OF ITEM 58 77 85 84 83 82 80 81 79 REF NO 78 HOSE KIT I...

Page 17: ...pt m x f 1 65 235 022 HOSE fluid nylon 1 2 ID cpld 1 2 npt mbe 3 0 9 m long 1 66 107 219 BUSHING 3 4 npt m x 1 2 npt f 1 67 102 363 ELBOW cord grip 90_ 1 2 npt m includes nut washer and grommet 1 68 1...

Page 18: ...sst pipe sealant 110 110 CIRCULATING KIT 222 261 Required to convert Models 224 625 and 231 163 to cir culating units Consists of Ref No Qty Ref No Qty 22 2 72 1 44 4 73 2 69 1 74 4 70 1 75 2 71 1 76...

Page 19: ...8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel 214 703 3 8 9 5 mm 25 ft 7 6 m 3 8 npt mbe 214 705...

Page 20: ...charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repair...

Page 21: ...0 Gauge 206 197 28 Air Regulator Replaced by Part No 104 266 Air Regulator See 308 167 for parts 208 663 77 Airless Spray Gun Replaced by Part No 235 460 Airless Spray Gun See 308 236 for parts Model...

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