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Operation

3A6976C

9

Connect Power to Control Box 

The control box can be powered by 110 VAC or 240 
VAC. AC power is connected to power supply PS1. See 
F

IG

. 6.

1.

If the cover has not already been removed for 
sensor installation, unscrew four screws (C) and 
remove the cover (D) from the control box. See F

IG

6. 

2.

Connect the line wire from your power source to 
terminal L and the neutral wire to terminal N, labeled 
on the power supply PS1. See F

IG

. 6.

NOTE: The power cord from your power source 
may include a ground wire. The ground wire from 
your power cord is not needed and should remain 
unused. Clip off the unused ground wire. 

3.

Connect an external alarm, air valve, etc. to the 
internal relay, if desired. The leak sensors can be 
wired normally open (NO) or normally closed (NC). 
See Technical Data for electrical specifications.

To wire the leak sensors NO, connect the output 
signal wires to pins 11 and 14 on the CR3 terminal 
strip. See F

IG

. 6.

To wire the leak sensors NC, connect the output 
signal wires to pins 11 and 12 on the CR3 terminal 
strip. See F

IG

. 6. 

4.

Reinstall the cover using the four screws.

Operation

During normal operation, the two green LED indicators 
on the control box will be lit.

If an error or a diaphragm rupture or other leak occurs, 
the green LED indicator corresponding to the sensor 
that identified the leak will extinguish. The red FAULT 
LED indicator will light. The relay will trip and change 
state.

To clear the faulted state, press the reset button. See 
F

IG

. 6. The relay will remain in faulted state until the 

reset button is pressed. The green LED indicators will 
relight if the corresponding sensors no longer detect liq-
uid. 

Maintenance

Clean Sensors

Clean the sensors whenever the pump is disassembled 
for cleaning or inspection.

NOTE: Always disconnect the power supply from the 
control box or monitoring device prior to cleaning the 
pump.

Test to ensure proper operation

1.

Verify non-fault condition. With power to the control 
box, verify that:

the green LED indicators are lit

the red FAULT LED indicator is extinguished

2.

Verify operation of each sensor. Submerge each 
sensor separately in the fluid being pumped. Verify 
that: 

the green LED indicators are extinguished

the red FAULT LED indicator is lit

3.

Verify loss-of-power condition. Disconnect the 
power supply from the control box. Verify that:

the relay is set and performs the intended oper-
ation (i.e. shuts down the pump) 

all LED indicators are extinguished

All electrical wiring must be done by a qualified 
electrician and comply with all local codes and 
regulations.

Summary of Contents for 17Z666

Page 1: ...atmospheres or hazardous locations unless otherwise specified Part No 17Z666 Leak Sensor Kit Part No 17Z667 Leak Sensor Kit includes ATEX certified leak sensor Part No 25P303 Control Box Kit Part No 2...

Page 2: ...5 Grounding 5 Installation 6 ATEX Certified Leak Sensor Kit 17Z667 6 Leak Sensor Kit 17Z666 7 Connect Power to Control Box 9 Operation 9 Maintenance 9 Clean Sensors 9 Parts 10 Leak Sensor Kit 17Z666...

Page 3: ...prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static sp...

Page 4: ...reate safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route...

Page 5: ...ntification and Description Before you install the system you should be familiar with the parts discussed in the following paragraphs Sensors The sensors are mounted on the pump to detect liquid on th...

Page 6: ...to your monitoring device before installing the sensors or servicing the leak detector system Pressure Relief Your diaphragm pump stays pressurized until pressure is relieved manually To help prevent...

Page 7: ...location 4 Remove plugs from the pump air covers if plugs are present See FIG 2 5 Screw the sensors into the pump Use thread sealant as needed See FIG 5 FIG 3 ATEX Certified Sensor Assembly FIG 4 Sen...

Page 8: ...rminal strip CR1 9 Connect Sensor 2 to the control box by attaching the lead wires from the sensor to the sensor termi nals as follows a Attach the supply wire brown to either of the terminals marked...

Page 9: ...ox will be lit If an error or a diaphragm rupture or other leak occurs the green LED indicator corresponding to the sensor that identified the leak will extinguish The red FAULT LED indicator will lig...

Page 10: ...107186 PACKING O RING 2 This model is certified II 2 G Ex ib IIB T6 Gb Ref No Part No Description Qty 1 18A529 LEAK DETECTOR BOX 1 2 15G303 LABEL warning 1 Replacement warning labels signs tags and ca...

Page 11: ...00 psi 0 69 MPa 6 9 bar Maximum sensor operating temperature 257 F 125 C Rated operational voltage 4 5 15 4 VDC Leak Sensor Kit 17Z667 Maximum sensor pressure 125 psi 0 86 MPa 8 6 bar Maximum sensor o...

Page 12: ...inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation TH...

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