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6

307-870

Typical Gear Oil Receiver Evacuation System

KEY
A

Air from compressor

B

To storage tank
Direction of air flow
Direction of fluid flow

Bay 1

Bay 2

Bay 3

03892

Fig. 2

A

Three Bay System shown.

1

Ground wire and clamp. 
Purchase separately.
Always ground pump and 
system properly.

1

221–147

B

2

For clarity in this illustration,
the air hose and regulator
to the pump are shown
above the level of the air
inlet. For efficient operation,
these parts must be level
with the air inlet of the
pump.

2

The system in Fig. 2 is for the fast evacuation of gear
oil from vehicles. One centrally mounted Graco Husky
1040
 pump can have suction line drops to as many as
four service bays, when activated singly. One control
valve at each bay remotely activates the pump and
quickly suctions the gear oil. Interchangeable, nylon
suction wands are available to fit most differentials and
transmissions; see page 8. This system can also be
used to remove waste oil from rolling waste oil drain
carts, using a high capacity wand, or Suction Tube
222–178; see page 10.

Installation

See pages 7 to 11 for detailed information on installing
the evacuation system accessories.

Starting and Adjusting the Pump

1.

Be sure the pump is properly grounded and
bonded. Read and follow FIRE OR EXPLOSION
HAZARD
, on page 3.

2.

Be sure all fittings are tight. Use a compatible liquid
thread sealant on all male threads. Do not over-
tighten the fittings into the pump.

3.

Install a ground wire and clamp.

4.

Attach an appropriate wand to the control valve.
See Suction Differential Kit 221–146.

5.

Connect the quick coupler of the Air Supply Kit
221–147, to the pump air inlet. Open and set the air
regulator to about 3.5 bar (50 psi).

6.

Place the suction wand in the differential, transmis-
sion, or fluid to be suctioned.

7.

Pull down the handle of the Evacuation Control
Valve, 220–969, to start the pump.

8.

Adjust the regulator until you get good suction. Do
not use higher air pressure than needed.

9.

If you are using a Husky 1040 pump, perform the
Vacuum Test given in the pump manual.

10.

Always push the control valve handle up when you
are finished. Place the wand in the holder on the
control valve.

NOTE:

Be sure the control valve handle is closed

when the evacuation is completed. Failure to close it
may prevent other service bays on the line from work-
ing at optimum performance.

Summary of Contents for 103-538

Page 1: ...m Gauge Part No 185 069 Suction Wand Holder Part No 185 068 IMPORTANT Installation and use must be in accordance with the Flammable and Combustible Liquids Code NFPA 30 and Automotive and Marine Servi...

Page 2: ...Valve 220 969 9 Waste Oil Suction Tube 222 178 10 Grounding Wire and Clamp 11 Vacuum Gauge 185 069 11 Suction Wand Holder 185 068 11 Graco Warranty Back Cover Terms Be sure you read and understand eac...

Page 3: ...ll the following precautions when handling known or potentially hazardous fluids 1 Always wear appropriate clothing and equipment such as eye protection and breathing apparatus to protect yourself 2 P...

Page 4: ...See page 11 4 Connect the main air supply line to the ball valve 9 but do not turn on the air yet Starting and Adjusting the Pump 1 Be sure the pump is properly grounded and bonded Read and follow FIR...

Page 5: ...1 4 x1 8 1 9 109 076 Ball Valve 1 10 158 586 Bushing reducer 1 x 3 4 1 11 109 105 Hose 3 4 ID 72 long 1 12 109 077 Ball Valve 3 4 1 13 109 080 Quick Disconnect 3 4 f x 3 4 npt m 1 Part No 222 007 Rec...

Page 6: ...ages 7 to 11 for detailed information on installing the evacuation system accessories Starting and Adjusting the Pump 1 Be sure the pump is properly grounded and bonded Read and follow FIRE OR EXPLOSI...

Page 7: ...pler 1 4 1 11 100 206 Bushing 1 2 x 1 4 not assembled not shown 1 Installation 1 Assemble the kit as shown below 2 Mount the regulator assembly for convenient ac cess by the operator and so that no st...

Page 8: ...d one Evacuation Control Valve 220 969 for each suction point 03887 Fig 4 1 2 3c 3d 3b 3a 1 Control Valve 220 969 Purchase separately 1 2 Used in Assemblies 222 025 223 459 and 224 668 only 2 Suction...

Page 9: ...upler 1 3 223 457 3 8 OD Suction Assembly 3a 186 085 48 In Wand 1 3b 109 004 Elbow 1 3c 801 568 Quick Coupler 1 3 223 456 1 2 OD Suction Assembly 3a 186 084 48 In Wand 1 3b 109 005 Elbow 1 3c 801 568...

Page 10: ...uction Differential Kit 221 146 See page 8 Ref No Part No Description Qty 1 183 832 Tube 1 2 187 046 Strainer 1 3 156 022 Adapter 1 4 801 568 Quick Coupler 1 Installation Connect quick coupler 4 to th...

Page 11: ...ly grounded Refer to your pump instruction manual and to all local state and federal codes for your type of installation Installation Connect the wire to the grounding lug on your pump Attach the clam...

Page 12: ...ned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim If the claimed defect is verified Graco will repair or replace fre...

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