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Gorilla Playsets Pioneer Peak 1500DW, Manual

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Gorilla Playsets Pioneer Peak 1500DW Manual Download Page 140

STEP 23: DRILLING CORNER POST HOLES

1: CHECK THE DIMENSION OF THE ROOF SUPPORT ASSEMBLIES AS SHOWN BELOW BEFORE 

DRILLING HOLES. 

2: MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE 

INSIDE. 

3: DRILL A 9/64" HOLE BY 2-1/2" DEEP AT EACH MARK.

4: REPEAT SUBSTEPS 2-3 ON THE INSIDE OF THE OTHER POSTS

AS POINTED OUT BELOW.

REPEAT THE 

MEASURE/MARK/DRILL 

PROCESS ON THE 

INSIDE OF THESE

CORNER POSTS.

USE 1-7/8" 

FOR GREEN POSTS.

 STAINED 

16

 1" 

POSTS

"

 1" 

1 13

 33 38 " 

 33 7

16 " 

130

Summary of Contents for Pioneer Peak 1500DW

Page 1: ...0114 www gorillaplaysets com Pioneer Peak Treehouse Model 1500DWF BOXES 1501 1503N 1509N 1509W 1510 1511 1523 1525 1530 Tire Swing Slide Box Amber Post Option BOXES 1519 1520 2bx 1522 1524 Timber Shie...

Page 2: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to c...

Page 3: ...at are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES N...

Page 4: ...structions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Go...

Page 5: ...s and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequent...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...______________ Address __________________________________________________________________________________________________ Comments _____________________________________________________________________...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...in sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest askin...

Page 10: ...manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likeli...

Page 11: ...1523 Tire Swing Slide Box 1525 only included with 1500DWF Treehouse Model REV 9 8 2015 Timber Shield Post Option BOXES CB W 1 TSB 120 Amber Post Option BOXES 1519 1520 2bx 1522 1524 Model 1500DW show...

Page 12: ...Steps 16 19 Center Post and Panel Slat Installation Steps 20 21 Swing Beam Assembly Steps 22 29 Roof Assembly Steps 30 33 Hanging Swings Safety Board Steps 34 35 Picnic Table Assembly and Installation...

Page 13: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 14: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 15: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 16: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 17: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 18: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 19: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 20: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 21: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 22: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 23: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 24: ...urself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches Swing Beam height 7 feet 7 1 2 inches Deck...

Page 25: ...or Marker See step 47 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors ___ 1 Tel...

Page 26: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 27: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 28: ...3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6...

Page 29: ...16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 00...

Page 30: ...x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN A...

Page 31: ...CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 LOCK NUT QTY 4 1 2 WASHER QTY 2 3 8 WASHER QTY 17 TORQUE WASHER QTY 4 1510 HARDWARE PAGE 1 OF 1 REV B 8 19 2014 JH 5 16 PLASTIC BOLT CAP QTY 2 3 8 PLASTIC...

Page 32: ...J H 5 16 WASHER QTY 26 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND...

Page 33: ...16 X 2 1 2 QTY 6 QTY 10 5 16 18 x 5 8 L T NUT 8 X 3 1 2 QTY 4 WOOD SCREW HEX BOLT QTY 2 3 8 16 x 5 8 L T NUT QTY 4 LAG SCREW 5 16 X 2 1 2 2 1 2 L QTY 16 SQUARE DRIVE PAN HEAD SCREW 8 X 1 1 4 QTY 2 EY...

Page 34: ...AS 2 X 4 X 18 ANGLE SUPPORT 2 4 1800 AS 2 X 4 X 14 BOTTOM PANEL BOARD 2 4 1400 BPB 2 X 4 X 14 3 4 PICNIC TABLE TOP SUPPORT 2 4 1475 PTTS 2 X 4 X 27 1 2 PICNIC TABLE SEAT SUPPORT 2 4 2750 PTSS 2 X 4 X...

Page 35: ...TER DECK 2 X 4 X 70 2 4 6600 RWS 2 CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 1 LEFT 1 2 4 6600 LRS 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 SAFETY BOARD 2 4 5800 CM 1 CENTER 2 2 HOLES ON CROSS MEMBE...

Page 36: ...BOX BOARD AND BOTTOM PANEL 2 6 7000 SB 2 4 HOLES OFFSET SANDBOX BOARD BOTTOM PANEL 2 X 6 X 70 2 6 7000 FFB 1 1 HOLES OFFSET BOARD 4 FRONT FACE 2 6 4750 TPB BOARD TOP PANEL 2 X 6 X 47 1 2 2 X 6 X 70 2...

Page 37: ...X 6 X 102 1 MOUNT SWING BEAM 2 1 4 X 4 X 47 X 3 X 23 4 2 8 4 7 125 3 1325 PTS 4 SLAT PICNIC TABLE 4 1 5 X 13 8 5 X 2 125 3 1750 TTTM 2 MOUNT TIC TAC TOE 5 2 1 X 17 8 125 3 2387 RWC 1 X 2 CAP ROCK WAL...

Page 38: ...CER 8 3 125 6 1000 RPS SUPPORT ROOF PEAK X 6 X 10 4 125 6 2200 RPS 2 SANDBOX SEAT X 6 X 22 4 5 5 5 4 4 125 6 4300 PTTS 11 TOP AND SEATS PICNIC TABLE X 6 X 43 125 6 2387 BRW 4 5 125 6 2387 RWB 1 BOARD...

Page 39: ...PPORT 2 1 47 1 X 4 X 47 1 4 4750 RS 2 ROOF STARTER 1 X 4 X 47 GROOVE ONLY 2 1 1 4 4750 RF 4 ROOF FINISHER TONGUE ONLY 2 4 1800 RPB BRACE 1 RAMP POST 2 X 4 X 18 2 2 4 1875 RS 3 RAMP SUPPORT 4 2 2 1600...

Page 40: ...2 4 X 4 X 8 ROPE MOUNT 2 2 4 9600 SB 1 BOARD RAMP SIDE 2 X 4 X 96 2 4 9550 MFB FLOOR BOARD RAMP MIDDLE 2 4 3300 RP 2 2 RAMP POST 2 X 4 X 33 2 X 4 X 95 1 2 2 6 9550 FB BOARD RAMP FLOOR 4 4 0800 RM 2 4...

Page 41: ...RNER POST PLASTIC COATED 4 X 4 X 96 FORT CORNER POST PLASTIC COATED TIRE SWING BEAM 1 PLASTIC COATED 4 X 6 X 108 4 X 4 X 96 NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAIN...

Page 42: ...4 5 4 X 3 X 28 1 2 PANEL SLAT SAFETY BOARD SUPPORT RAILING DECK 4 2 4 6600 R 6 BRIDGE RAIL 2 X 4 X 66 2 X 4 X 36 3 4 2 6 3675 BPB 1 PANEL BOARD BOTTOM 4 4 2900 CP CENTER POST 4 X 4 X 29 125 3 2850 PS...

Page 43: ...5 4 X 4 X 29 3 8 2 7 DECK SPACER 125 4 2937 DS 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB DESCRIPTION PICTURE QTY 33...

Page 44: ...CTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD...

Page 45: ...BAR 2 1 04 0006 3 SLIDE 1 W CHAINS 04 0002 13 10 ROPE LADDER ROPE WIKI WAVE 1 10 ROCK WALL ROPE 12 OR 13 RAMP ROPE TRAPEZE SWING W CHAINS 2 PICTURE DESCRIPTION QTY 35...

Page 46: ...ESCRIPTION QTY SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1503N 1523 1509N 1509W 1510 1511 HARDWARE BOXES INSTRUC...

Page 47: ...IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 BRACKET 28 0001 6 PICTURE DESCRIPTION QTY 1 2 37...

Page 48: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 6 9 SAFETY HANDLES PAIR 07 0005 2PR 38...

Page 49: ...1 2 UNASSEMBLED CHIMNEY 1530 BOX UNASSEMBLED DORMER 1530 BOX FLAG KIT 09 1014 2 2 CLATTER BRIDGE CHAIN 96 GROUND STAKE PAIR 07 0016 P 1pr PICTURE DESCRIPTION QTY 39...

Page 50: ...TURER LOGO PLATE 1 1 TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 1 TIRE SWING SWIVEL 11 4010 TIRE SWING W CHAINS 04 0014 1 PLASTIC DORMER SUNBURST 07 0031 2 1SET CLATTER BRIDGE MESH PANEL...

Page 51: ...IN THE AREA YOU INTEND ON BUILDING THE FORT 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING TH...

Page 52: ...M HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4...

Page 53: ...T BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY T...

Page 54: ...X 6 X 70 FRONT FACE BOARD STEP 3A DRILL HOLES FOR BRIDGE CHAINS 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE...

Page 55: ...ES FOR CLATTER BRIDGE CHAIN LEFT SIDE OF PLAY SET STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK...

Page 56: ...NSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSE...

Page 57: ...T BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE T...

Page 58: ...RING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT...

Page 59: ...SIDES OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARDS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPOR...

Page 60: ...OFFSET HOLES UP AND 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS OFFSET HOLES UP LAG SCREW 5...

Page 61: ...T INSTALLATION DAMAGE PRE DRILL 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES...

Page 62: ...R LINE 3 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF...

Page 63: ...CK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD...

Page 64: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 65: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 66: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 67: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 68: ...OF THE FRONT FACE BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE F...

Page 69: ...UPPORT BOARD AT THE SQUARE END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 1 FROM THE END FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 3 SECOND PLA...

Page 70: ...IDE ON A FIRM SURFACE THEN HAMMER IN THE 5 16 T NUTS REPEAT FOR THE OTHER 5 16 T NUT STEP 16A CLIMBING RAMP 1 PLACE THE RAMP SIDE ON A FIRM LEVEL SURFACE HAMMER A 5 16 T NUT INTO EACH HOLE ON THE INSI...

Page 71: ...2 1 2 WOOD SCREWS PER RAMP SUPPORT 3 ABOVE EACH OF THE RAMP SUPPORTS PLACE ONE 2 1 2 WOOD SCREW THROUGH THE RAMP SIDE BOARDS INTO THE 2 X 6 FLOOR BOARDS BETWEEN EACH RAMP SUPPORT INSTALL TWO MORE 2 1...

Page 72: ...HAT DOES NOT HAVE THE COUNTERBORED HOLE 2 SCREW A 3 8 EYE BOLT WITH A WASHER INTO THE T NUT SO IT LOOKS LIKE THE BOTTOM PICTURE DO NOT TIGHTEN THE EYE BOLT SO TIGHTLY THAT IT CRACKS THE WOOD JUST SNUG...

Page 73: ...D OF THE FLOOR SUPPORT BOARDS STEP 18 CLIMBING RAMP 1 ATTACH THE 2 X 2 X 16 FLOOR SUPPORT BOARDS TO THE FLOOR BOARDS WITH 2 1 2 WOOD SCREWS SEE DETAIL VIEW BELOW 2 FASTEN THE 90 GREEN BRACKET TO THE R...

Page 74: ...THE EYE BOLTS SHOULD BE ON THE OUTSIDE OF THE RAMP POSTS 2 SQUARE THE RAMP POST TO THE RAMP SIDE AND DRIVE IN TWO 2 1 2 WOOD SCREWS TO SECURE IT RAMP POST EYE BOLTS ON OUTSIDE OF RAMP POSTS RAMP SIDE...

Page 75: ...N HEAD SQUARE DRIVE SCREWS STEP 18B CLIMBING RAMP 1 FASTEN A BRACKET AS SHOWN UNDERNEATH THE RAMP TO THE RAMP POST AND THE RAMP SUPPORT 2 USE 8 X 1 1 4 PAN HEAD SQUARE DRIVE SCREWS TO ATTACH THE BRACK...

Page 76: ...T 4 ATTACH THE TOP OF THE RAMP POST SUPPORT TO THE RAMP POST WITH ONE 8 X 2 1 2 WOOD SCREW AND ONE 8 X 3 1 2 WOOD SCREW 5 ATTACH THE BOTTOM OF THE RAMP POST SUPPORT TO THE RAMP SIDE WITH FOUR 8 X 2 1...

Page 77: ...1 1 2 ABOVE THE BOTTOM OF THE BOTTOM PANEL BOARD USING THE BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF...

Page 78: ...OLES AS A GUIDE THEN ATTACH THE MOUNTS WITH 5 16 X 2 1 2 LAG SCREWS WITH WASHERS DO NOT OVER TIGHTEN 2 USE THE HOLES AS A GUIDE TO DRILL 3 8 DIAMETER HOLES THROUGH THE ROPE LADDER SUPPORT DRILL CAREFU...

Page 79: ...SIDE NOW THREAD IT THROUGH THE EYE BOLT NOW THREAD IT THROUGH THE HOLE IN THE ROPE MOUNT ON THE ROPE LADDER SUPPORT REPEAT THIS PROCESS FOR THE OTHER ROPE ON THE OTHER SIDE OF THE RAMP 3 TO MAKE THE R...

Page 80: ...UT INTO THE CENTER POST HOLE YOU JUST DRILLED FASTEN THE CENTER POST TO THE RAILING WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER AT THE TOP SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF...

Page 81: ...TCH ON THE INSTALLED FLUSH TO FRONT PANEL SLAT IS PANEL REAR PANEL SWING BEAM LEAVE THIS SLAT OFF UNTIL AFTER THE CLATTER BRIDGE IS INSTALLED REAR PANEL SLAT SPACING 2 3 4 2 3 16 SPACING TYP 1 FIND TW...

Page 82: ...HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLESOF THE SWING BEAM SUPPORT US...

Page 83: ...S BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUT...

Page 84: ...H SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 85: ...25 REST SWING BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 LAY THE SWING BEAM ACROSS THE TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF TH...

Page 86: ...3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 26 MO...

Page 87: ...FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER AND A 3 8 LOCK NUT WITH A 3 8 WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPO...

Page 88: ...VEL STEP 28 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EIT...

Page 89: ...58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO S...

Page 90: ...51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE A...

Page 91: ...INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLI...

Page 92: ...BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF S...

Page 93: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 32 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 83...

Page 94: ...F BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2...

Page 95: ...NG CLIP SWING CHAIN STEP 34 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDE...

Page 96: ...M THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH...

Page 97: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 98: ...MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REA...

Page 99: ...6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD S...

Page 100: ...TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE TIRE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER LAG SCREW SWING LEG BRACKET 3 8 X 3 1 2 4 X 4 X 72 TIRE...

Page 101: ...BOLT 1 LINE UP THE HOLES OF THE TIRE SWIVEL WITH THE HOLES IN THE TIRE SWING BEAM 2 FASTEN THE TIRE SWIVEL TO THE TIRE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH...

Page 102: ...7 1 7 7 5 6 1 0 72 7 6 1 0 5 7 86 1 55 2 76 7 72548 6 56 21 723 2 7 7 5 6 1 0 1 2 1876 7 6 56 520 81 51 7 3 2 7 3 29 5 1 326 7 5 6 86 6 5 7 6 5 25 7 2 1 7 17 5 2 7 6 1 0 5 7 2 187 2 7 3 55 2 7 72548 6...

Page 103: ...RADE ALSO SEE STEP 44 AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 TAKE THE ASSEMBLED TIRE SWING BEAM AND LEGS AND INSERT THE SWING BEAM INTO THE GAP BETWEEN THE BACK RI...

Page 104: ...EAM TO THE CORNER POST USING 5 16 X 7 HEX BOLTS WITH 5 16 AND 1 2 WASHERS THROUGH THE TIRE SWING BEAM AND CORNER POST INTO THE T NUTS 4 AFTER THE TIRE SWING BEAM HAS BEEN SECURED INSTALL THE 5 4 X 3 X...

Page 105: ...M LEVEL STEP 44 LEVEL TIRE SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MA...

Page 106: ...ION THE 2 X 4 X 47 1 2 TIRE SWING LEG CROSS MEMBER AGAINST THE SWING LEGS 2 LEVEL THE TIRE SWING CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES ONTO THE SWING L...

Page 107: ...HANGING THE TIRE SWING 1 START BY ATTACHING THREE SPRING CLIPS TO THE TIRE SWIVEL ON THE SWING BEAM 2 ATTACH ONE CHAIN AT A TIME TO ONE SPRING CLIP 3 ADJUST HEIGHT AS NEEDED SPRING CLIP TIRE SWING CH...

Page 108: ...PE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE...

Page 109: ...OPE BAG FASTEN ONE OF THE CIRCLE TELESCOPE BRACKETS TO THE TOP OF THE CENTER POST ON THE FRONT OF THE PLAY SET 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN...

Page 110: ...R PROVIDED WITH THE SAFETY HANDLES 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT...

Page 111: ...T 3 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT O...

Page 112: ...TEP 51 FLAG KIT 1 PLACE A FLAGON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG 1 2 PHILLIPS HEAD SCREW 102...

Page 113: ...HE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS STEP 52 SANDBOX SEATS AND NAMEPLATE ATTAC...

Page 114: ...GAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3...

Page 115: ...GAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 AT...

Page 116: ...ILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REA...

Page 117: ...PART 2 CLATTER BRIDGE ASSEMBLY 107...

Page 118: ...IS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE...

Page 119: ...THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX...

Page 120: ...SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTO...

Page 121: ...ASSEMBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS LEFT SIDE DECK SUPPORT HEX BOLT 5 16 X 4 1 2 FRONT OF TOWER FRA...

Page 122: ...DBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND...

Page 123: ...THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE...

Page 124: ...ECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK BOARD AND ON TOP OF THE FORT DECK PLACE A LEVEL ON TOP OF THE 66 B...

Page 125: ...5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 OR THE OUTSIDE SURFACE OF THE CORNER POSTS DO NOT ATTACH THE DECK SPACERS YET 5 4...

Page 126: ...OTTOM PANEL BOARD SHOULD FLUSH TO THE TOP OF THE DECK 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS LEAVE THE LAG SCREWS LOOSE UNTIL THE NEXT STEP...

Page 127: ...4 TIGHTEN THE FASTENERS IN THE 2 X 6 AT THE FRONT OF THE TOWER AND IN THE BOTTOM PANEL BOARD WITH HOLES 5 TIGHTEN THE FASTENERS IN THE 2 X 6 ON THE LEFT SIDE OF THE TOWER 6 PLACE THE 2 X 4 X 36 3 4 B...

Page 128: ...ECK BOARDS TO THE DECK SUPPORTS WITH 2 WOOD SCREWS B C STEP 11 DECK 1 INSTALL THE 5 4 X 6 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE D 5 4 X 6 X 36 1 2 FRONT OF TOWER DEC...

Page 129: ...EL SLATS 2 IF THE SLATS ARE NOT ALREADY PRE DRILLED THEN PRE DRILL THE PANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 ON THE LEFT SIDE OF THE TOWER INSTALL TWO...

Page 130: ...TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 13 TIC T...

Page 131: ...THE LEFT SIDE OF THE TOWER ON THE INSIDE THE TIC TAC TOE SHOULD BE APPROXIMATELY 3 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 8 X 1 3 4 WOOD SCREWS PAN...

Page 132: ...E RAIL TO THE CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EA...

Page 133: ...THE BRIDGE RAILS AGAINST THE GREEN CORNER POST AND CENTER POST ON THE PLAY SET 2 LEVEL EACH TOP BRIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 ATTACH...

Page 134: ...RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN TH...

Page 135: ...USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW ST...

Page 136: ...DECK BOARD 96 CHAIN SECTIONS B 1 LOCATE TWO 96 CHAIN SECTIONS THAT SHIPPED WITH THE CLATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN...

Page 137: ...BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AND SCREW IT INTO THE T NUT TIGHT...

Page 138: ...CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK PANEL BOARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS STEP 21 BRIDGE DECK CHAIN INSTALLATION LINK TO ATTACH...

Page 139: ...ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING DOWN ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ON...

Page 140: ...E AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUBSTEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED OUT BELOW REPEAT THE...

Page 141: ...N OUTSIDE STEP 24 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPO...

Page 142: ...AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THEM OVERLAPPING 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 8 X 1 1 2 WOOD SCREW 1 X 4 X 36 3 4 ROOF STARTER SIDE VIEW ROOF...

Page 143: ...SSEMBLY TO THE ROOF STARTERS WITH EIGHT 8 X 1 1 4 WOOD SCREWS 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK END VIEW ROOF PEAK ASSEMBLY ROOF STARTERS STEP 26 ROOF PEA...

Page 144: ...O THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER INTO THE GR...

Page 145: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 146: ...ET ONTO THE 2 X 6 4 DRILL 3 8 HOLES AT EACH MARK THROUGH THE 2 X 6 5 INSTALL T NUTS INTO THE BACK SIDE OF THE 2 X 6 6 FASTEN THE BRACKETS TO THE 2 X 6 WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS DETA...

Page 147: ...SAFETY HANDLES 1 PLACE A PLASTIC SAFETY HANDLE ON EACH CORNER POST ABOVE THE LADDER 2 ADJUST THE SAFETY HANDLE UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 FASTEN EACH SAFETY HANDLE WITH THE 1 4 FLAT...

Page 148: ...RONT RIGHT OF THE CLATTER BRIDGE LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK SPACER 2 PREDRILL 1 8 HOLES INTO THE DECK SPACER AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK S...

Page 149: ...RIDGE RAILS 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLAT FLUSH TO THE SIDE OF THE BRIDGE RAILS AS SHOWN BELOW 2 ATTACH THE PANEL SLAT TO THE ROPE LADDER SUPPORT AND FRONT FACE BOARD ON THE INSIDE WITH 8 X...

Page 150: ...UGS AND TAP THEM INTO EACH END OF THESE HOLES 1 LOCATE FOUR PLASTIC PLUGS 2 APPLY A DAB OF CLEAR SILICONE ONTO EACH PLUG AND TAP THEM INTO THE FRONT AND BACK SIDE OF THE HOLES SHOWN BELOW STEP 33 PLAS...

Page 151: ...because they are for a different model The list below includes parts for your play set that will be leftover when construction is completed 7 pieces 125 3 2850 PS Panel Slats We include these parts fo...

Page 152: ...APPENDIX 142...

Page 153: ...SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SH...

Page 154: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Page 155: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY...

Page 156: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2...

Page 157: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Page 158: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Page 159: ...TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBST...

Page 160: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 161: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 162: ...OOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL...

Page 163: ...4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO F...

Page 164: ...ign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasten...

Page 165: ...odel 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Ki...

Page 166: ...dd On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to co...

Page 167: ...12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Wi...

Page 168: ...time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective...

Page 169: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 170: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 171: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 172: ...ts 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty De...

Page 173: ...16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SC...

Page 174: ...1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BO...

Page 175: ...ANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESC...

Page 176: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12...

Page 177: ...T VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT S...

Page 178: ...ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2...

Page 179: ...E THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FAST...

Page 180: ...5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD S...

Page 181: ...N SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS...

Page 182: ...ASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROO...

Page 183: ...T CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE...

Page 184: ...N OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPO...

Page 185: ...VING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE...

Page 186: ...NTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST...

Page 187: ...rom the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wi...

Page 188: ...of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS...

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