Gorilla Playsets 01-0033-AP-1 Manual Download Page 76 | Manualshive

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STEP 6: REAR FRAME ASSEMBLY

1: PLACE THE 2 X 6 X 70" SANDBOX BOARD ON THE REAR OF THE CORNER POSTS. THE HOLES IN THE SANDBOX

BOARD MUST BE OFFSET UP.
2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE

T-NUTS INSTALLED ON THE CORNER POSTS. THE BOTTOM HOLES WILL BE USED LATER.
3: PLACE THE 2 X 6 X 70" REAR FACE BOARD ON THE REAR OF THE CORNER POSTS. THE HOLES IN THE REAR FACE

BOARD MUST BE OFFSET UP.
4: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE

T-NUTS INSTALLED ON THE CORNER POSTS. THE BOTTOM HOLES WILL BE USED LATER.
5: PLACE THE 2 X 4 X 70" REAR TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS. THE HOLES IN THE REAR

TOP PANEL BOARD MUST BE OFFSET UP.
6: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE REAR TOP PANEL BOARD TO

THE T-NUTS INSTALLED ON THE CORNER POSTS.

REAR FACE BOARD

(OFFSET UP)

(OFFSET UP)

5/16" WASHER

SANDBOX BOARD

2 X 4 X 70"

REAR TOP PANEL BOARD

(OFFSET UP)

2 X 6 X 70"

2 X 6 X 70"

5/16 X 4-1/2"

HEX BOLT

41

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Summary of Contents for 01-0033-AP-1

Page 1: ... GA 30114 www gorillaplaysets com Malibu Extreme Clubhouse Model 1500CWCR BOXES 1501 1512 1518 1528 1529 Extreme Tube Slide Box Slide Box Amber Post Option BOXES 1533 2bx 1522 Timber Shield Post Option BOXES X1 120 51 0073 W 51 0073 W playse ts playse ts REV A 6 20 2017 playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...__________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ......

Page 10: ...instruction manual 3 DO NOT install the Sandbox Seats in Step 47 Side to Side Roof Step 55 Front to Back Roof or Step 44 Tarp Roof of the main instruction manual 4 DO install the Clubhouse Walls after the entire play set structure is completed 5 DO NOT build the picnic table until after the clubhouse walls are installed The 1500 play set series is modular Because of this some parts will be leftove...

Page 11: ...8 9 1 4 3 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 4 2 SQUARE DRIVE TIP QTY 1 3 8 x 1 1 8 BLACK PLASTIC PLUG QTY 2 11 0054 1518 HARDWARE PAGE 1 OF 1 REV C 3 24 2014 JH 5 16 x 3 1 2 LAG SCREW QTY 12 ...

Page 12: ...LAT 5 4 X 6 X 28 1 4 WINDOW 1 3 1800 WTB 1 BOARD WINDOW TOP 1 X 3 X 18 1 3 2988 OWOS 1 OUTSIDE SUPPORT OPEN WINDOW 1 X 3 X 29 7 8 1 3 3475 WBB 1 BOTTOM BOARD WINDOW 1 X 3 X 34 3 4 1 3 4050 PBB 2 BRACE PANEL BOARD 1 X 3 X 40 1 2 1 4 0900 TBW 3 1 X 4 X 9 31 32 OPEN WINDOW TOP BOARD 3 2 ...

Page 13: ...2775 BWB 5 WINDOW BOARD BOTTOM 1 X 4 X 27 3 4 1 4 2950 OWB 1 BOARD OPEN WINDOW 1 4 5100 WB 6 WALL BOARD 1 X 4 X 51 1 X 4 X 29 1 2 1 6 0843 TBD2 2 DOOR 2 TOP BOARD 1 X 6 X 8 7 16 1 6 1020 TBD1 2 DOOR 1 TOP BOARD 1 X 6 X 10 3 16 1 6 1118 OWTB2 2 1 X 6 X 13 5 8 OPEN WINDOW TOP BOARD 1 2 ...

Page 14: ...00 ATBD 1 BOARD DOOR ARCH TOP 1 X 6 X 27 1 6 2775 BBOW 4 OPEN WINDOW BOTTOM BOARD 1 X 6 X 27 3 4 1 6 3400 TBW 1 WINDOW TOP BOARD 1 6 5100 WB 11 WALL BOARD 1 X 6 X 51 1 X 6 X 34 2 4 4750 TPB 1 BOARD TOP PANEL 2 X 4 X 47 1 2 2 4 7000 BWB 2 2 X 6 X 70 BOTTOM PANEL BOARD DOOR 1 ...

Page 15: ... NOT SHOWN WINDOW 1 11 0054 1 07 0013 1518 HARDWARE 1 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE 2 6 4750 BBTS PICTURE DESCRIPTION QTY ...

Page 16: ...SE WALL 2 REMOVE THE SCREWS THAT CONNECT THE PICNIC TABLE SUPPORTS TO THE CORNER POSTS 3 SET THE PICNIC TABLE ASSEMBLY AND SCREWS ASIDE IN CASE YOU WISH TO REINSTALL THE PICNIC TABLE ON THE OTHER SIDE OF THE FORT LATER 4 PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS PICNIC TABLE ...

Page 17: ...SANDBOX SEAT STEP 2 REMOVING SANDBOX SEATS 1 REMOVE THE TWO SANDBOX SEAT BOARDS TO ATTACH THE WALL BOARDS ...

Page 18: ...THE FRONT 3 AFTER YOU INSTALL ALL THE CLUBHOUSE WALLS PUT THE ANGLE SUPPORTS BACK ON IT IS A GOOD IDEA TO LEAVE SCREWS IN THE ANGLE SUPPORTS AND TO NUMBER THEM AND THEIR LOCATION FOR LATER 4 PLACE CLEAR SILICONE IN THE SCREW HOLES IN THE CORNER POSTS FOR THE ANGLE SUPPORTS AT THE LEFT AND RIGHT SIDES OF THE SET ANGLE SUPPORT ...

Page 19: ...2 HEX BOLT 3 1 2 LAG SCREWS AND FOUR 5 16 WASHERS TO ATTACH IT TO THE CORNER POSTS 2 PLACE THE BOTTOM BOARD TUDE SLIDE ON THE PLACE END PANEL BOARD USE 5 16 X 4 1 2 HEX BOLTS 5 16 X 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE A STEP 4 TUBE SLIDE BOARD 1 REMOVE THE END PANEL BOARD ...

Page 20: ...PLUGS AND PLACE THE PLASTIC PLUGS IN THE HOLES LEFT FROM REMOVING THE SAFETY BOARD IN THE CORNER POSTS 2 X 6 X 47 1 2 BOTTOM BOARD 5 16 X 3 1 2 LAG SCREW 5 16 WASHER 2 PLACE THE SAFETY BOARD YOU JUST REMOVED FLUSH WITH 2 X 6 BOTTOM BOARD USE TWO 5 16 X 3 1 2 LAG SCREWS AND TWO 5 16 WASHERS TO ATTACH IT TO CORNER POSTS A ...

Page 21: ...HEX BOLTS ON THE TOP HOLES 5 16 X 3 1 2 LAG SCREWS ON BOTTOM HOLES AND 5 16 WASHERS TO ATTACH IT TO THE POSTS 3 PLACE THE 2 X 4 X 70 BOTTOM WALL BOARD FLUSH WITH 2 X 6 BOTTOM BOARD USE TWO 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS TO ATTACH IT TO THE POSTS LAG SCREW 5 16 X 3 1 2 2 X 6 X 70 BOTTOM 2 X 6 X 70 5 16 X 4 1 2 HEX BOLT BOARD 5 16 WASHER 5 16 X 3 1 2 BOTTOM PANEL BOARD DOOR 5 16 WASHER LA...

Page 22: ...E FORT MAKE THE TOP PANEL BOARD FLUSH WITH 2 X 6 X 47 1 2 BOTTOM BOARD TUBE SLIDE 2 USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS TO ATTACH THE TOP PANEL BOARD TO THE CORNER POSTS 2 X 6 X 47 1 2 5 16 WASHER BOTTOM BOARD LAG SCREW TUBE SLIDE 5 16 X 3 1 2 2 X 4 X 47 1 2 TOP PANEL BOARD OFFSET DOWN ...

Page 23: ...OARDS AND TWO 1 X 4 X 51 WALL BOARDS WITH PRE DRILLED HOLES 2 PLACE WALL BOARDS ON THE SWING BEAM SIDE OF THE FORT AGAINST THE TOP SAFETY BOARD AND SANDBOX BOARD AS SHOWN BELOW THE BOTTOM OF THE WALL BOARDS SHOULD BE 1 1 2 ABOVE THE BOTTOM OF THE SANDBOX BOARD 3 USE 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE WALL BOARDS TO ATTACH THEM TO THE SAFETY BOARD AND SANDBOX BOARD ...

Page 24: ... BRACE 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE AT THE CENTER OF THE WALL BOARDS YOU ATTACHED TO THE SWING BEAM SIDE FASTEN IT TO THE WALL BOARDS WITH 8 X 1 1 4 WOOD SCREWS 8 X 1 1 4 WOOD SCREW 1 X 3 X 40 1 2 PANEL BOARD BRACE ...

Page 25: ...CHING THE WINDOWS IN NEXT STEP ARE SHOWN BELOW 2 USE 8 X 1 3 4 WOOD SCREWS LEAVING 1 4 SPACES BETWEEN THE WALL BOARDS TO ATTACH THEM TO THE BOTTOM PANEL BOARD DOOR AND BOTTOM PANEL BOARD 8 X 1 3 4 WOOD SCREW DOOR 1 BOARD THREE BOARDS WALL BOARD TWO TWO BOARDS DOOR2 1 X 6 X 51 BOARD 2 X 4 X 70 BOTTOM PANEL BOARD TOP BOARD 1 X 6 X 8 3 8 TOP 1 X 6 X 10 1 X 4 X 51 WALL BOARD FOUR BOARDS 1 X 4 X 9 TOP ...

Page 26: ...AT THE TOP STEP 11 INSTALL WINDOW 1 FIND THE PLASTIC WINDOW PLACE WINDOW AT THE REAR OF THE FORT IN THE OPENING THE 1 WIDE SECTION OF THE WINDOW FRAME SHOULD BE AT THE TOP ATTACH THE WINDOW WITH FOUR 1 1 4 WOOD SCREWS ...

Page 27: ... 1 PLACE THE 1 X 3 X 34 3 4 BOTTOM BOARD WINDOW FLUSH WITH BOTTOM OF THE WINDOW FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 PLACE THE 1 X 3 X 18 TOP BOARD WINDOW FLUSH WITH TOP OF THE WINDOW FASTEN WITH 8 X 1 1 4 WOOD SCREWS 3 PLACE THE 1 X 6 X 27 ARCH TOP BOARD DOOR FLUSH WITH THE BOTTOM OF THE TOP DOOR BOARD 2 AND TOP DOOR BOARD FASTEN WITH 8 X 1 1 4 WOOD SCREWS ...

Page 28: ...1 X 4 X 27 3 4 BOTTOM WINDOW BOARD TWO BOARDS 2 X 6 X 79 1 2 ROPE LADDER RUNNER 8 x 1 3 4 WOOD SCREW STEP 13 RIGHT SIDE WALL BOARDS 1 PLACE WALL BOARDS ON THE RIGHT SIDE OF THE FORT AGAINST THE TOP WALL PANEL BOARD AND ROPE LADDER RUNNER AS SHOWN BELOW THE BOTTOM OF THE WALL BOARDS SHOULD BE 1 1 2 ABOVE THE BOTTOM OF THE ROPE LADDER RUNNER FASTEN WITH 8 X 1 3 4 WOOD SCREWS LEAVING A 1 4 SPACE BETW...

Page 29: ... X 3 X 40 1 2 BOTTOM BOARD OPEN WINDOW STEP 14 PANEL BOARD BRACE AND BOARD WINDOW 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE FLUSH WITH BOTTOM BOARD OPEN WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 PLACE THE 1 X 6 X 34 TOP BOARD WINDOW FLUSH WITH OPEN WINDOW TOP BOARDS FASTEN WITH 8 X 1 1 4 WOOD SCREWS ...

Page 30: ...OW OUTSIDE SUPPORT ON THE OUTSIDE OF THE RIGHT WALL BOARDS FLUSH THE SUPPORT WITH THE TOP OF THE BOTTOM BOARD OPEN WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS A 8 X 1 1 4 OPEN WINDOW WOOD SCREW DETAIL A SCALE 2 17 BOTTOM BOARD FLUSH 1 X 3 X 29 7 8 OPEN WINDOW OUTSIDE SUPPORT ...

Page 31: ... 1 PLACE THE 1 X 4 X 29 1 2 OPEN WINDOW BOARD ON TOP FLUSH TO INSIDE OF THE PANEL BOARD BRACE FASTEN WITH 8 X 1 3 4 WOOD SCREWS A FLUSH DETAIL A SCALE 2 17 8 X 1 3 4 BOARD WOOD SCREW 1 X 4 X 29 1 2 OPEN WINDOW PANEL BOARD BRACE ...

Page 32: ...F THE 2 X 4 X 70 BOTTOM WALL BOARD SHOULD BE 30 3 8 FROM THE BOTTOM OF THE 2 X 6 X 70 SANDBOX BOARD 2 FASTEN THE 2 X 4 X 70 BOTTOM WALL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 X 3 1 2 5 16 WASHER BOARD LAG SCREW BOTTOM WALL 2 X 4 X 70 2 X 6 X 70 SANDBOX BOARD 30 3 8 ...

Page 33: ...SLAT 3 4 1 8 1 3 1 1 2 STEP 18 PANEL SLATS 1 FIND SEVEN 5 4 X 6 X 28 1 4 PANEL SLATS 2 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 3 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES ...

Page 34: ...ANGLE SUPPORT STEP 19 ANGLE SUPPORTS 1 REPLACE THE ANGLE SUPPORTS YOU REMOVED IN STEP 3 2 REFER TO STEP 6B IN THE MAIN MANUAL IF YOU DID NOT MARK YOUR ANGLE SUPPORTS IN STEP 3 OF THIS MANUAL ...

Page 35: ...LE SUPPORTS TO THE LEFT CORNER POSTS WITH THE SCREWS REMOVED IN STEP 1 IF THIS IS THE FIRST TIME INSTALLING THE PICNIC TABLE THEN REFER TO THE MAIN PART OF THE MANUAL STEP 34 TARP ROOF OR STEP 35 SIDE TO SIDE ROOF OR STEP 44 FRONT TO BACK ROOF FOR DIMENSIONS INSTALL WITH 3 WOOD SCREWS ON THE LEFT SIDE OF THE UNIT AS SHOWN BELOW ...

Page 36: ...reme Tube Slide Box Slide Box 1518 only included with 1500CWCR Clubhouse model REV A 6 20 2017 Amber Post Option BOXES 1533 2bx 1522 Timber Shield Post Option BOXES X1 120 Model 1500CWR shown See cover of manual for the image of your model when it is completed ...

Page 37: ... Assembly Steps 20 27 Roof Assembly Steps 28 33 Front Gable Assembly and Installation Steps 34 35 Front Wall Assembly and Completion of Main Roof Steps 36 40 Hanging Swings and Safety Board Steps 41 42 Picnic Table Assembly and Installation Steps 43 45 Rope Ladder Assembly Installation Step 46 Extreme Tube Slide Side Panel Slats Right Side Angle Supports Steps 47 48 Slide Rock Wall Rope Safety Han...

Page 38: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 39: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 40: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 41: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 42: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 43: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 44: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 45: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 46: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 47: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 48: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 49: ...eneral construction process of your new playset before getting started SITE PLAN Playset height 12 feet Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 12 16 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Swing Belt 2 Rock Wall Rope Ladder Extreme Tube Slide 14 ...

Page 50: ...Tape Step 46 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Solar Wall Light ___ 1 Front Plastic Arch 07 0027 G ___ 2 Plastic Sunburst 07 0028 G ___ 2 Plastic Dormer Window 07 0029 G ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1...

Page 51: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 16 ...

Page 52: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 17 ...

Page 53: ...EWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 24 5 16 WASHER 1512 HARDWARE PAGE 1 OF 1 9 19 2012 J H 5 16 X 3 1 2 LAG SCREW QTY 14 5 16 X 4 1 2 HEX BOLT QTY 10 8 X 2 1 2 WOOD SCREW QTY 6 5 16 TEE NUT QTY 10 8 X 2 WOOD SCREW QTY 35 8 X 3 WOOD SCREW QTY 3 18 ...

Page 54: ...AGE 1 OF 1 1 16 2015 SO 2 SQUARE DRIVE BIT QTY 1 5 16 X 2 1 2 HEX BOLT QTY 2 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 2 WOOD SCREW QTY 25 8 X 2 1 2 WOOD SCREW QTY 12 5 16 WASHER QTY 12 8 X 1 1 2 WOOD SCREW QTY 110 19 ...

Page 55: ...ABLE SEAT SUPPORT 2 4 2750 PTTS 2 2 X 4 X 24 ROPE LADDER STEP 2 4 2400 RLST 6 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS 2 X 4 X 18 ANGLE SUPPORT 2 4 1800 AS 4 4 1 RIGHT 1 LEFT 2 X 4 X 22 75 WALL PANEL SUPPORT 1 HOLES ON CENTER 2 4 2275 WPSL 2 4 2275 WPSR 2 X 4 X 21 1 2 END PANEL BOARD 2 4 2150 EPB PICTURE DESCRIPTION QTY 20 ...

Page 56: ...250 PTL 2 X 4 X 66 ROCK WALL SIDE 1 HOLE ON CENTER 2 4 6600 RWS 1 LEFT 1 RIGHT 2 2 X 4 X 66 LADDER SIDE 2 4 6600 LLS 2 4 6600 LRS 1 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 HOLES ON CENTER 2 4 5800 CM 2 LEFT 2 RIGHT 2 X 4 X 35 15 ROOF SUPPORT 1 HOLE OFFSET 2 4 3515 RSL 2 4 3515 RSR 2 2 X 4 X 28 9 16 CENTER POST FRONT REAR 2 4 2856 CPFR 21 ...

Page 57: ...0 REAR TOP PANEL BOARD 2 HOLES OFFSET 1 CENTERED 2 4 7000 RTPB 1 1 2 X 6 X 70 FRONT FACE BOARD 4 HOLES OFFSET 2 6 7000 FFB 1 2 2 X 6 X 47 1 2 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 4750 ESPB 1 2 X 4 X 70 CENTER DECK SUPPORT 2 4 7000 CDS 2 X 6 X 21 1 2 END PANEL BOARD 4 HOLES OFFSET 2 6 2150 EPB 2 PICTURE DESCRIPTION QTY 22 ...

Page 58: ... X 79 1 2 ROPE LADDER RUNNER 4 HOLES OFFSET 3 HOLES ON CENTER 2 6 7950 RLR 1 1 LEFT 1 RIGHT 1 2 X 6 X 70 FRONT TOP PANEL BOARD 4 HOLES OFFSET 1 CENTER 2 6 7000 FTPB 5 X 11 X 46 97 ROOF PANEL ASSEMBLY 5 11 4697 RPLA 5 11 4697 RPRA 2 X 6 X 70 REAR FACE BOARD 4 HOLES OFFSET 2 6 7000 RFB 1 2 2 X 6 X 70 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 7000 SB 23 ...

Page 59: ... MOUNT 125 3 1750 TTTM 1 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 2 5 4 X 2 5 8 X 33 PANEL SLAT 125 3 3300 PS 5 4 X 4 X 14 1 2 DECK SPACER 125 4 1450 DS 1 5 4 X 4 X 22 1 2 DECK SPACER 125 4 2250 DS 1 PICTURE DESCRIPTION QTY 24 ...

Page 60: ...6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 11 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 SS 2 1 5 4 X 5 X 10 81 ROOF PANEL PEAK SUPPORT 125 5 1081 RPPS 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 1 5 4 X 3 X 23 7 8 ROCK WALL CAP 125 3 2387 RWC 25 ...

Page 61: ...BOARD 1 4 0875 WPB 1 X 4 X 15 3 4 WALL PANEL BOARD 1 4 1575 WPB 1 X 2 X 32 ROOF BATTEN 1 2 3200 RB 2 11 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 4 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 2 1 X 4 X 19 5 16 WALL PANEL BOARD 1 4 1931 WPB PICTURE DESCRIPTION QTY 26 ...

Page 62: ...4 1 X 5 X 76 7 8 TONGUE AND GROOVE ROOF BOARD 1 5 7688 RB 1 LEFT 1 RIGHT 1 1 1 X 4 X 76 7 8 TONGUE ONLY ROOF FINISHER REAR 1 4 7688 RFR 1 X 4 X 76 7 8 GROOVE ONLY ROOF STARTER FRONT 1 4 7688 RSF 1 X 4 X 29 29 TONGUE ONLY ROOF FINISHER FRONT 1 4 2929 RFF 1 1 X 4 X 76 7 8 GROOVE ONLY ROOF STARTER REAR 1 4 7688 RSR 27 ...

Page 63: ...RGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME 2 X 4 X 29 1 4 SLIDE HEADER BOARD 2 4 2925 SHB 1 1 4 X 4 X 40 END WALL SLIDE MOUNT 4 4 4000 EWSM PICTURE DESCRIPTION QTY 28 ...

Page 64: ...WAVE SLIDE 03 0013 1 13 ROPE LADDER ROPES 3 TRAPEZE BAR W CHAINS 04 0006 1 SWINGS W CHAINS 04 0002 2 PICTURE DESCRIPTION QTY 29 ...

Page 65: ...PICTURE DESCRIPTION QTY SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1512 1528 HARDWARE BOXES 30 ...

Page 66: ...IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 10 ROCK WALL ROPE 6 PICTURE DESCRIPTION QTY 1 1 31 ...

Page 67: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 SAFETY HANDLES PAIR 07 0005 1pr 32 ...

Page 68: ...2 PLASTIC SUNBURST 07 0028 G 1 FRONT PLASTIC ARCH 07 0027 G DORMER WINDOW 07 0029 G 2 SOLAR WALL LIGHT 09 2003 2 PICTURE DESCRIPTION QTY 33 ...

Page 69: ...NUFACTURER LOGO PLATE 1 1pr 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 UNASSEMBLED DORMER 1529 BOX 1 UNASSEMBLED CHIMNEY 1529 BOX OR SLIDE BOX PICTURE DESCRIPTION QTY 34 ...

Page 70: ...EXTREME TUBE SLIDE 03 0014 1 PICTURE DESCRIPTION QTY 35 ...

Page 71: ...RE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 108 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS A...

Page 72: ...STS THE BOTTOM HOLES WILL BE USED LATER OF FORT 1 LAY THE 2 X 6 X 79 1 2 ROPE LADDER RUNNER ON TOP OF THE RIGHT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS THE HOLES IN THE ROPE LADDER RUNNER MUST BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE ROPE LADDER RUNNER TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LA...

Page 73: ...LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE OFFSET HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON T...

Page 74: ...R THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 3 HAVE AN ASSISTANT HOLD UP THE LEFT OR RIGHT SIDE FRAME WHILE YOU ATTACH THE BOARDS IN STEPS 5 AND 6 SO THAT THE STRUCTURE REMAINS STABLE DURING ASSEMBLY 39 ...

Page 75: ...HE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS AT THE MIDDLE THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70...

Page 76: ...RD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS THE HOLES IN THE REAR TOP PANEL BOARD MUST BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF T...

Page 77: ... AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCRE...

Page 78: ... X 4 DECK SUPPORTS SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE 1 TWO 2 X 4 X 18 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE LEFT SIDE OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE B...

Page 79: ...HER 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW STEP 7 BOTTOM PANEL BOARD 1 PLACE THE 2 X 4 X 47 1 2 PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 44 ...

Page 80: ...OSEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET REMOVE THE SCREWS ON ONE SIDE OF EACH DECK SPACER 2 ALLOW THE DECK BOARDS TO DROP DOWN IN BETWEEN THE FRONT FACE BOARD AND REAR FACE BOARD 3 TIGHTEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET 4 RE INSTALL THE SCREWS IN THE DECK SPACERS THEN INSTALL THE DECK BOARDS AS INDICATED IN THE INSTRUCTIONS LEFT SIDE BOARDS RIGHT S...

Page 81: ... STEP 8 DECK SPACER AND DECK BOARD 1 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER BETWEEN THE CORNER POSTS ON THE LEFT SIDE OF THE FORT FASTEN THE DECK SPACER TO THE DECK SUPPORTS WITH FOUR 2 WOOD SCREWS 2 PLACE THE 5 4 X 6 X 47 3 8 DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING A 1 4 GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD FASTEN THE DECK BOARD TO THE DECK SU...

Page 82: ...OPE LADDER SUPPORT MEASURE DOWN 2 FROM THE TOP OF THE ROPE LADDER SUPPORT AND MARK THE MEASUREMENT ON THE INSIDE ALIGN THE TOP AND SIDE OF THE END WALL SLIDE MOUNT POST WITH THE MARKS 3 USE THREE 2 1 2 WOOD SCREWS TO ATTACH THE END WALL SLIDE MOUNT POST TO THE ROPE LADDER SUPPORT FROM THE OUTSIDE OF THE ROPE LADDER SUPPORT 4 THE END WALL SLIDE MOUNT POST CAN HANG FREELY AT THIS TIME END WALL POST ...

Page 83: ...O 2 X 4 X 70 DECK SUPPORTS UNDER THE DECK BOARD DECK SPACER AND BESIDE THE POST HAVE AN ASSISTANT HOLD UP THE END OF THE DECK SUPPORT ON THE LEFT END THE LEFT END SHOULD BE FLUSH AGAINST THE 2 X 6 BOTTOM PANEL BOARD THE END CLOSEST TO THE POST INSTALLED IN STEP 9 POST INSTALLED IN STEP 9 BOARD SCREWS DECK SPACER DECK WOOD WOOD SCREWS DECK SUPPORTS 2 X 4 X 70 2 1 2 2 2 WOOD SCREWS THROUGH DECK 2 X ...

Page 84: ...6 X 47 1 2 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A 3 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 3 3 8 X 14 1 2 STEP 10A DECK BOARDS THE FOLLOWING STEP IS RECOMM...

Page 85: ...ES A STEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER 50 ...

Page 86: ... WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK W...

Page 87: ...BRACKET 90 5 16 X 1 1 2 HEX BOLT A STEP 13 ROCK WALL 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 52 ...

Page 88: ... IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS 1 1 4 PAN HEAD SCREW CLIMBING ROCKS WASHER...

Page 89: ...E 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD USING THE 90 BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 ...

Page 90: ...RN THE LADDER OVER AND OTHER AND ARE PARALLEL 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE LADDER SIDES AND SET WITH A HAMMER OF THE OUTSIDE 3 INSERT T NUTS INTO THE 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BA...

Page 91: ...HE 90 BRACKETS SHOULD BE 3 4 ABOVE THE BOTTOM OF THE REAR ENTRY BOARD USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE REAR ENTRY BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE REAR ENTRY BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHT...

Page 92: ...AILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS 5 16 T NUT CENTER POST FRONT REAR BOTTOM PANEL BOARD 2 X 4 X 28 9 16 DETAIL A SCALE 1 8 RAILING HEX BOLT 5 16 WASHER 5 16 X 2 1 2 8 X 2 1 2 WOOD SCREWS RAILINGS ...

Page 93: ...HS SEE DETAIL BELOW FOR MEASUREMENTS 1 FIND THIRTEEN 5 4 X 2 5 8 X 28 1 4 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET PANEL SLAT REAR PANEL SWING 2 WOOD PANEL 5 4 X 2 5 8 X 28 1 4 BEAM SCREW FRONT PANEL SLATS ARE INSTALLED FLUSH TO THE NOTCH ON THE FRONT FACE BOARD C 2 8 1 16 11 8 9 2 1 17 1 2 58 ...

Page 94: ... 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 3 8 NUT 3 8 WASHER BOLT CAP BOLT 3 1 2 CARRIAGE SWING BEAM PLATE 59 ...

Page 95: ...SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS M 3 8 LOCK NUT BOLT CAP DETAIL M SCALE 1 8 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER IRON DUCTILE SWING HANGER 60 ...

Page 96: ...CH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 61 ...

Page 97: ...P 23 REST SWING BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 LAY THE SWING BEAM ACROSS THE TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM 62 ...

Page 98: ...AM LEGS 1 FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 63 ...

Page 99: ...E HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 IF NECESSARY USE VISE GRIPS TO H...

Page 100: ... TO MAKE THE SWING BEAM LEVEL IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 65 ...

Page 101: ...SS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS 66 ...

Page 102: ...WOOD SCREW HEX BOLT 5 16 X 4 1 2 5 16 WASHER STEP 28 ROOF SUPPORTS 1 WITH OFFSET HOLES DOWN ATTACH THE 2 X 4 X 35 15 ROOF SUPPORTS TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS THE ROOF SUPPORTS SHOULD MEET IN THE MIDDLE TO FORM A RIGHT ANGLE 2 CONNECT THE ENDS WITH A 2 1 2 WOOD SCREW 67 ...

Page 103: ...OF PEAK SUPPORT 1 PLACE THE 5 4 X 6 X 10 ROOF PEAK SUPPORT AGAINST THE ANGLED ROOF SUPPORTS AND FLUSH TO THE SIDES OF THE ANGLED ROOF SUPPORTS FASTEN THE ROOF PEAK SUPPORT TO THE ANGLED ROOF SUPPORTS WITH 2 WOOD SCREWS REPEAT ON OTHER SIDE 68 ...

Page 104: ...THER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG ATTACHING THE ROOF STARTER DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 76 7 8 AND THEN THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES ...

Page 105: ...R THIS SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 4 X 76 7 8 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS 4 MOUNT THE 2 X 4 X 69 3 4 ROOF FINISHER SUPPORT UNDERNEATH THE ROOF UP AGAINST THE ROOF FINISHER REAR AND ATTACH TO THE REAR CORNER POST USING 5 16 LAG SCREWS AND 5 16 WASHERS ...

Page 106: ...E ROOF STARTER FRONT TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 5 X 76 7 8 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER REAR THIS SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 4 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 1 1 2 WOOD SCREW 1 X 4 X 76 7 8 ROOF STARTER FRONT ROOF BOARDS FIRST ONE ROOF BOARDS S...

Page 107: ... 4 1 2 FROM THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD TO THE BOTTOM EDGE OF THE DORMER THE DORMER MOUNTING BLOCK SHOULD BE IN BETWEEN THE WALLS OF THE DORMER MAKE SURE THE DORMER IS HORIZONTALLY PARALLEL TO THE ROOF BOARDS AND FULLY RESTING ON TOP OF THE ROOF THE PRE DRILLED HOLES ON EACH SIDE OF THE DORMER SHOULD BE CENTERED WITH THE DORMER MOUNTING BLOCK INSERT ONE 8 X 2 1 2 WOOD SCREW THROUGH E...

Page 108: ...STEN USING 8 X 1 1 4 WOOD SCREWS THE FINAL ASSEMBLY SHOULD MEASURE 69 7 8 AT THE BOTTOM 125 5 1081 RPPS ROOF PANEL PEAK SUPPORT FACING UP COUNTERSUNK HOLES ROOF PANEL LEFT ASSEMBLY 5 x 11 x 46 97 5 x 11 x 46 97 ROOF PANEL RIGHT ASSEMBLY GAP AT THE BOTTOM FLUSH TO ROOF OVERHANG FLUSH TO ROOF OVERHANG 69 7 8 STEP 34 FRONT GABLE ASSEMBLY 1 FIND ONE 5 X 11 X 46 97 ROOF PANEL LEFT ASSEMBLY ONE 5 X 11 X...

Page 109: ... ASSEMBLY AND THE ROOF OVERHANG IS EQUAL ON BOTH SIDES IT IS RECOMMENDED TO TEST FIT THE 1 X 4 X 29 29 ROOF FINISHERS FRONT LEFT AND RIGHT TO ASSURE THIS EQUAL DISTANCE DO NOT FASTEN IF NECESSARY SLIDE THE GABLE ASSEMBLY LEFT OR RIGHT UNTIL FINAL POSITION IS ACCOMPLISHED 2 THE GABLE ASSEMBLY BOTTOM COUNTERSUNK HOLES WILL REMAIN EMPTY FOR NOW 3 AFTER THE GABLE ASSEMBLY IS IN ITS FINAL POSITION GO I...

Page 110: ...T MAKE SURE THE ANGLED END OF THE WALL PANEL SUPPORT IS FLUSH TO THE INSIDE OF THE GABLE ASSEMBLY THE WALL PANEL SUPPORT TOP EDGE MUST BE PARALLEL AT 21 7 8 TO THE TOP EDGE OF THE TOP PANEL BOARD ATTACH THE WALL PANEL SUPPORT LEFT TO THE GABLE ASSEMBLY WITH ONE 8 X 2 1 2 WOOD SCREW 2 THE COUNTERSUNK HOLE WILL REMAIN EMPTY FOR NOW 3 REPEAT SUB STEPS 1 2 FOR THE OPPOSITE SIDE 2 X 4 X 22 75 SUPPORT R...

Page 111: ...E FLUSH ON BOTH SIDES OF THE ROOF AND TIGHT TO THE GABLE ASSEMBLY TIP DO THIS ONLY IF THE ROOF FINISHERS ARE UNEVEN WITH THE OVERHANG REMOVE THE ROOF FINISHERS SO YOU CAN ACCESS TO THE WOOD SCREWS ATTACHING THE WALL PANEL SUPPORTS ONCE YOU REMOVED THE WALL PANEL SUPPORTS ON BOTH SIDES PROCEED TO LOOSEN UP THE WOOD SCREWS ATTACHING THE GABLE ASSEMBLY FROM UNDERNEATH THE ROOF SLIDE THE GABLE ASSEMBL...

Page 112: ... BOTTOM EDGE OF THE ROOF BATTEN TO THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD MAKE SURE IT IS PARALLEL TO THE ROOF SUPPORTS INSERT 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ALONG THE BATTEN 2 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE SEVENTH ROOF BOARD FLUSH ROOF SUPPORT 1 1 2 WOOD SCREW ROOF BATTEN ROOF SUPPORT 77 ...

Page 113: ... SCREWS 3 MOUNT THE 1 X 4 X 12 25 WALL PANEL BOARD AGAINST THE GABLE LEFT ROOF SUPPORT AND THE WALL PANEL SUPPORT LEFT THE SIDE EDGE OF THE WALL PANEL BOARD MUST BE PARALLEL AND 1 4 FROM THE SIDE EDGE OF THE PREVIOUS WALL PANEL BOARD THE WALL PANEL BOARD BOTTOM ANGLED END SHOULD BE PARALLEL AND 1 FROM THE SIDE EDGE OF THE GABLE ROOF SUPPORT FASTEN THE WALL PANEL BOARD WITH FOUR 1 1 2 WOOD SCREWS 4...

Page 114: ...OF THE ROOF THE PLASTIC SUNBEAM MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBEAM TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES PLASTIC SUNBEAM 2 1 2 WOOD SCREW X2 PLASTIC SUNBEAM ROOF SUPPORT 2 WOOD SCREW X6 79 ...

Page 115: ...TART BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED STEP 41 HANGING THE SWINGS SPRING CLIP SWING CHAIN 80 ...

Page 116: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 81 ...

Page 117: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 118: ...ONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS STEP 44 PICNIC TABLE LEFT SIDE ASSEMBLY LEG ON INSIDE 8 X 3 WOOD SCREW LEG ON INSIDE RIGHT SIDE ASSEMBLY NOTE ROCK WALL A...

Page 119: ...OP SEAT BOARDS 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS STEP 45 PICNIC TABLE 84 ...

Page 120: ...E 10 5 8 MARK TIE THREE KNOTS BELOW THE SECOND ROPE LADDER RUNG 6 REPEAT SUBSTEPS 4 5 FOR THE REMAINING ROPE LADDER RUNGS 7 THREAD THE BOTTOM END OF EACH ROPE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF STEP 46 ROPE LADDER THIS IS THE VIEW AS IF YOU WERE STANDING AT THE RIG...

Page 121: ...REME TUBE SLIDE SEE INSTRUCTIONS ENCLOSED IN EXTREME TUBE SLIDE BOX 2 USE STEP 47A TO ATTACH THE SLIDE TO THE PLAY SET THE NEXT STEP MOUNTING THE SLIDE TO THE PLAY SET IN PLACE A PLASTIC T SHAPED PLUG IN THE HOLE IN THE CORNER POST HERE BEFORE 86 ...

Page 122: ...ENTRY ASSEMBLY TO THE CORNER POST AND CENTER POST OF THE FORT WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 FENDER WASHERS 2 DO NOT ATTACH THE BOTTOM RIGHT HOLE OF THE SLIDE ENTRY PLATE AT THIS TIME 5 16 X 3 1 2 LAG SCREW 5 16 FENDER WASHER LEAVE THIS HOLE EMPTY 87 ...

Page 123: ... OFFSET HOLES DOWN AND MOUNT THE BOTTOM RIGHT HOLE WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER INTO THE HOLE OF THE CORNER POST AND INTO THE T NUT 3 FASTEN THE REMAINING HOLES OF THE 2 X 6 X 21 1 2 END PANEL BOARD TO THE CORNER POST AND CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 PLACE THE 2 X 4 X 21 1 2 END PANEL BOARD ABOVE THE 2 X 6 X 21 1 2 END PANEL BOARD AND FASTEN TO THE CE...

Page 124: ...29 1 4 SLIDE HEADER BOARD BETWEEN THE SLIDE AND THE ROPE LADDER SUPPORT ATTACH SLIDE HEADER BOARD TO POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 X 6 X 79 1 2 ROPE LADDER SUPPORT 2 X 4 X 29 1 4 SLIDE HEADER BOARD 5 16 X 3 1 2 LAG SCREW 5 16 WASHER 89 ...

Page 125: ...2 X 4 X 18 ANGLE SUPPORTS AT THE RIGHT FRONT USE TWO2 1 2 WOOD SCREWS THROUGH THE DECK AND INTO THE ANGLE SUPPORT USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE RIGHT FRONT ANGLE SUPPORTS TO THE RIGHT FRONT CORNER POST STEP 48 ANGLE SUPPORTS ON TUBE SLIDE SIDE SCREW 2 WOOD SCREW 3 WOOD USE TWO 2 1 2 WOOD SCREWS TO FASTEN THIS ANGLE SUPPORT TO THE DECK BOARD ANGLE SUPPORT ANGLE SUPPORT AT RIGHT REAR ...

Page 126: ... OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 14 X 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 91 ...

Page 127: ...PE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN STEP 50 INSTALLING THE ROCK WALL ROPE NOTE YOU MAY TIE UP TO THREE KNOTS SPACED ABOUT 18 APART TO AID IN CLIMBING TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE OF...

Page 128: ...SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL CENTER POST OR CORNER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 93 ...

Page 129: ...THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 1 1 4 WOOD SCREW TELESCOPE CENTER POST TELESCOPE BRACKETS TELESCOPE STAND 94 ...

Page 130: ...AC TOE BOX 2 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 53 TIC TAC TOE ASSEMBLY 95 ...

Page 131: ...1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 54 TIC TAC TOE INSTALLATION 96 ...

Page 132: ...SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 8 X 2 WOOD SCREW SANDBOX SEAT 5 4 X 6 X 22 5 4 X 6 X 2 SANDBOX SEAT ATTACH NAME PLATE HERE WITH 1 WOOD SCREWS B 97 ...

Page 133: ... PREVIOUS SUB STEP MAKE SURE THE HEAD OF THE SCREW IS STICKING OUT ABOUT 3 8 FROM THE OUTSIDE FACE OF THE WALL PANEL BOARD 3 MOUNT THE SOLAR WALL LIGHT ON TO THE WALL USING THE HEAD OF THE WOOD SCREW AS A HANGER IN TO THE SLOT LOCATED IN THE BACK OF THE SOLAR WALL LIGHT THE ON OFF SWITCH IS LOCATED IN THE BOTTOM REAR END OF THE SOLAR WALL LIGHT YOU CAN ACCESS TO THIS SWITCH BY SWINGING THE SOLAR W...

Page 134: ...AG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEP 57 STEERING WHEEL WASHER 2 1 2 LAG SCREW 1 BELOW THE T NUT T NUT STEERING WHEEL STEERING WHEEL INSERT DRILL 3 16 HOLE STEERING WHEEL CAP 99 ...

Page 135: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 100...

Page 136: ...your play set that will be leftover when construction is completed 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 125 4 4038 DS Deck Spacer This part is only used f...

Page 137: ...APPENDIX 102 ...

Page 138: ...CTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 2 1 2 WOOD SCREW QTY 4 8 X 1 1 2 WOOD SCREW QTY 34 ...

Page 139: ... 10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHIMNEY RIGHT SIDE ASSEMBLY 1 DESCRIPTION PICTURE QTY ...

Page 140: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY ...

Page 141: ...IND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF THE DORMER SIDE ASSEMBLIES AND THE OTHER DORMER SUNRAY ASSEMBLY FLUSH TO THE REAR FLAT END OF THE DORMER SIDE ASSEMBLIES AS SHOWN BELOW 4 ATTACH THE DORMER SIDE ASSEMBLIES TO THE DORMER SUNRAY ASSEMB...

Page 142: ... WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DORMER WINDOW AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS FLUSH FLUSH DORMER SIDE FLUSH DORMER WINDOW DORMER SIDE BATTEN DORMER SUNRAY DORMER SIDE DORMER SIDE 1 1 2 WOOD SCREW ...

Page 143: ...F PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON THE ROOF PANEL ARE CENTERED WITH THE TOP FACE OF THE DORMER SUNRAY ASSEMBLES FASTEN WITH 8 X 1 1 2 WOOD SCREWS 3 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE ...

Page 144: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 145: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 146: ...ING BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 2 WOOD SCREW IN...

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