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RAM PRO XL 0321

11

Troubleshooting

PROBLEM

PROBABLE CAUSE

REMEDY

Water leaking 

from base

•  Leak in water circuit 

plumbing

•  Leak at shaft manifold seal

• Water pressure too high

•  Disconnect power, remove cover. 

Check hoses and fittings  

for leaks.

•  Check for leak where drive shaft 

enters shaft manifold.

• Lower water pressure

Runs for short 

period of time 

and stops 

(power light 

off), GFCI trip/

won’t reset

•  Electrical short to ground •  If GFCI continually trips call 

Goodway - there may be an 

unsafe electrical condition!!

Motor jerks or 

runs erratically

• Speed Control

• Control board

•  Check speed control 

potentiometer – check resistance 

across outer leads (~5K ohms). 

Check resistance between 

middle and outer lead - rotate 

speed control (0 to 5K ohms).

•  See wiring diagram and check 

trimmer pot settings.

Motor runs but 

shaft does not 

turn

•  Loose motor/drive shaft 

coupling

• Broken flexible shaft

•  Disconnect power, remove  

cover. Check and tighten  

motor/shaft coupling.

•  Replace shaft fittings  

and /or core.

No water 

through flexible 

shaft

•  Problem with water 

supply

• Inlet screen clogged
•  Main inlet solenoid valve 

not working

•  Water inlet inside 

chemical dispenser 

clogged

•  Water supply not on, restrictions 

in hose or hose too small, water 

supply pressure insufficient.

•  Remove hose and clean screen.
•  Disconnect power, remove cover. 

Check solenoid wiring  

and connections.

•  Unscrew chemical dispenser 

cap. Remove cup and check that 

the slots around the upper lip of 

the cup are clear of restrictions. 

Check the water inlets around 

the upper edge of the chemical 

dispenser for restrictions.

Problem  

Not Listed

Call Goodway Customer Service: 1-800-370-2855

Summary of Contents for RAM-PRO-XL

Page 1: ...RAM PRO XL VARI SPEED REVERSING REAM A MATIC TUBE CLEANER WITH CHEMICAL DISPENSER Operating and Maintenance Instructions Read before operating ...

Page 2: ...the future As with all Goodway products you can be assured that the finest quality components and workmanship have gone into this machine Please take a few minutes to read the following Operating and Maintenance Instructions By carefully following the instructions you will obtain years of trouble free service from this product Please pay particular attention to the safety instructions and exercise...

Page 3: ...sories and replacement parts Electrical Precautions Never expose the unit to rain or the elements Store unit indoors in a cool dry area Make certain that the power source conforms to the requirements of the equipment DANGER For proper protection this product must be grounded Always plug the power cord into a properly grounded receptacle Improper connection of the equipment grounding conductor intr...

Page 4: ...s damaged contact Goodway Customer Service Disconnect the plug from the power source and turn off water supply before disconnecting hoses fittings or flexible shaft and before making any adjustments or changing accessories Such preventive safety measures reduce the risk of starting the unit accidentally Check for misalignment or binding of moving parts breakage of parts and any other condition whi...

Page 5: ...e tube Too much slip rotational speed exceeds the natural feed rate of the helix in the tube won t allow the brush bristles to reach into the grooves leaving them fouled However if the brush is not rotating fast enough the opposite can happen and the operator can end up pushing the brush bristles past some of the grooves Smooth Bore Tubes The operator needs only to select a comfortable rotational ...

Page 6: ...tubes are rolled outward at tube sheet Always measure I D beyond roll or consult manufacturer s manual for tube O D and gauge Remove foot switch from storage compartment and place it in a convenient position for operation Uncoil flexible shaft completely and arrange the shaft in the largest loop possible to minimize helixing shaft coiling on itself under power GTC 701 thru 704 Position the stop on...

Page 7: ...screw wait a few seconds for pressure to bleed from flexible shaft At running pressure of about 35 psi there is about 500 lbs pushing up on cap and it will not unscrew Place tablet in cup Screw cap on just to snug Do NOT over tighten cap will be hard to remove Roll Cage Handle To roll the RAM PRO XL using the build in dolly wheels swing the handle out until it stops To stow the handle push down un...

Page 8: ...ry before attaching flexible shaft Insert the square driver of flexible shaft into the drive shaft of the machine inside the manifold The shaft driver may have to be rotated slightly for proper alignment Push shaft insert with the o ring all the way into the machine manifold Push the shaft locking nut firmly into the quick connect latches until they click locking the nut in place Make sure both la...

Page 9: ...ual water in machine may freeze Refer to Flexible Shaft manual for flexible shaft storage Maintenance Check all louvers and water drain holes for obstructions Check for decaying hoses and wire insulation Check for leaks Motor 1 2 HP 90 VDC Motor Optional 1 2 180VDC Motor 230V 3A Input Voltage Requirements 115 VAC 8 35 Amps Rotational Speed 200 1000 RPM Water Line Connection 3 4 Standard Garden Hos...

Page 10: ...ect power remove cover Disconnect air hoses from air switches to allow foot pedal bellows to inflate to full height Reconnect and tighten all connections Push Circuit Breaker button to reset Replace air switch Runs in one direction only Leak in air control circuit Faulty wire connection s Faulty Air switch Faulty Control Board See Above Disconnect power remove cover Check all power connections Che...

Page 11: ...ed control 0 to 5K ohms See wiring diagram and check trimmer pot settings Motor runs but shaft does not turn Loose motor drive shaft coupling Broken flexible shaft Disconnect power remove cover Check and tighten motor shaft coupling Replace shaft fittings and or core No water through flexible shaft Problem with water supply Inlet screen clogged Main inlet solenoid valve not working Water inlet ins...

Page 12: ...F ELECTRICAL R7 1 4 R7 04 CHEMICAL DIVIDER R7 1 5 R7 05 BRACE MOTOR R7 1 6 R7 07 ROLL CAGE R7 1 7 R7 08 HANDLE R7 1 8 R7 09 SHELF MOTOR R7 1 9 R7 10 HINGE ROLL CAGE R7 2 10 3101 MOTOR 1 2 HP 90 VDC 1 3101A 3101A MOTOR 1 2 HP 180 VDC 1 11 979 SHAFT DRIVER ASSEMBLY 1 12 SQC 01 RING INNER QC MANIFOLD 1 13 SQC 02 RING OUTER QC MANIFOLD 1 ...

Page 13: ...TOR 2 32 824 SEAL WATER 1 OD X 1 2 ID 1 33 825 BEARING 1 2 X 1 1 8 2 34 945 SPRING SPACER 1 35 826 SNAP RING 1 36 SQC 10 SPRING TORSION QC MANIFOLD 1 37 R7 13 MOTOR COUPLING FLEXIBLE 5 8 X 1 2 1 38 802 HOSE CONNECTOR 1 39 SBA 102 NOZZLE BUSHING 1 40 HWN50P ROMEX NUT 1 2 NPT 1 41 917 CLOSE NIPPLE 1 4 NPT 2 42 933 BARBED FITTING 1 4 BARB X 1 4 NPT 1 43 820X SOLENOID VALVE 110V 50 60 Hz 1 44 823N NUT...

Page 14: ... GOODWAY TECHNOLOGIES CORPORATION 420 West Avenue Stamford CT 06902 USA Tel 203 359 4708 Toll Free Tel 800 243 7932 Fax 203 359 9601 Toll Free Fax 800 359 9625 Email goodway goodway com Visit www goodway com P N RAM PRO XL Copyright 2021 Goodway Technologies Corp Stamford CT USA Effective date March 18 2021 Goodway is a Trademark of Crossford International Goodway reserves the right to improve pro...

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