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31

1

Integrated control module will automatically attempt to reset from lockout after one hour.

Troubleshooting Chart

• Furnace lockout due

to an excessive
number of ignition
“retries” (3 total)

1

.

• Auxiliary limit open

• Locate and correct gas

interruption.

• Replace or realign

igniter.

• Check flame sense

signal. Sand sensor if
coated and/or oxidized.

• Check flue piping for

blockage, proper length,
elbows, and termination.

• Verify proper induced

draft blower
performance.

• Check circulator blower

speed and performance.
Correct speed or replace
blower if necessary.

• Turn power OFF

prior to repair.

• Igniter is fragile,

handle with care.

• Sand flame sensor

with emery cloth.

• See “Combustion

and Ventilation Air
Requirements” and
“Category I
Venting (Vertical
Venting)” section
for details.

• See Product Data

Bulletin for
allowable rise
range and proper
circulator speed.

• Furnace fails to operate.

• Integrated control

module diagnostic 

LED

is flashing 

ONE 

(1)

flash.

1

1 FLASH

• Failure to establish flame.

Cause may be no gas to
burners, bad igniter or
igniter alignment,
improper orifices, or
coated/oxidized or
improperly connected
flame sensor.

• Loss of flame after

establishment. Cause
may be interrupted gas
supply, lazy burner flames
(improper gas pressure or
restriction in flue or
improper induced draft
blower performance.

• Insufficient conditioned

air over the heat
exchanger. Blocked
filters, restrictive
ductwork, improper
circulator blower speed,
or failed circulator blower.

• Low stage pressure

switch circuit is
closed.

• Induced draft blower

is not

 operating.

• Replace induced draft

blower pressure
switch.

• Repair short.

• Turn power OFF

prior to repair.

• Replace pressure

switch with proper
replacement part.

• Furnace fails to operate.

• Integrated control

module diagnostic 

LED

is flashing 

TWO 

(2)

flashes.

2

2 FLASHES

• Induced draft blower

pressure switch contacts
sticking.

• Shorts in pressure switch

circuit.

• Inspect  pressure

switch hose. Repair, if
necessary,

• Inspect flue for

blockage, proper
length, elbows, and
termination.

• Correct pressure

switch setpoint or
contact motion.

• Tighten or correct

wiring connection.

• Pressure switch hose

blocked, pinched or
connected improperly.

• Blocked flue or weak

induced draft blower.

• Incorrect pressure switch

setpoint or malfunctioning
switch contacts.

• Loose or improperly

connected wiring.

• Pressure switch

circuit not closed.

• Induced draft blower

is 

operating.

• Induced draft blower

runs continuously with
no further furnace
operation.

• Integrated control

module diagnostic 

LED

is flashing 

THREE 

(3)

flashes.

3

3 FLASHES

• Turn power OFF

prior to repair.

• See “Combustion

and Ventilation Air
Requirements”
and “Category I
Venting (Vertical
Venting)” section
for details.

• Replace pressure

switch with proper
replacement part.

• No 115 volt power

to furnace, or no 24
volt power to
integrated control
module.

• Blown fuse or

circuit breaker.

• Integrated contol

module has an
internal fault

• Manual disconnect switch

OFF, door switch open, or
24 volt wires improperly
connected or loose.

• Blown fuse or circuit

breaker.

• Integraded contol module

has an internal fault

• Assure 115 and 24 volt

power to furnace
integrated control
module.

• Check integrated control

module fuse (3A).
Replace if necessary.

• Check for possible

shorts in 115 and 24 volt
circuits.  Repair as
necessary.

• Replace bad integrated

control module.

• Turn power OFF

prior to repair.

• Replace integrated

control module
fuse with 3A
automotive fuse.

• Read precautions

in “Electrostatic
Discharge” section
of manual.

• Furnace fails to operate.

• Integrated control

module diagnostic 

LED

provides 

no signal

.

NONE

Fault Description(s)

Possible Causes

Corrective Action

Cautions and Notes

Symptoms of Abnormal

Operation

Associated

LED Code

2

• Furnace fails to

operate.

• Integrated control

module diagnostic 

LED

is lit continuously.

ON

1 FLASH

• No signal from

thermostat

• Improper thermostat

connection or setting.

• Check thermostat

connections and
settings.

• Turn power OFF

prior to repair.

• Improper

thermostat
connection or
setting.

Summary of Contents for GMV8

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Page 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Page 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Page 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Page 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Page 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Page 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Page 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Page 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Page 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Page 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Page 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Page 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Page 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Page 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Page 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Page 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Page 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Page 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Page 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Page 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Page 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Page 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Page 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Page 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Page 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Page 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Page 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Page 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Page 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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