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22

FURNACE INPUT

FILTER SIZE

TYPE

45M

160 in

2

permanent

68M

241 in

2

permanent

90M

320 in

2

permanent

115M

400 in

2

permanent

135M

370 in

2

permanent

45M

320 in

2

disposable

68M

483 in

2

disposable

90M

640 in

2

disposable

115M

800 in

2

disposable

135M

738 in

2

disposable

PERMANENT NOMINAL 600 F.P.M.

DISPOSABLE NOMINAL 300 F.P.M.

MINIMUM FILTER SIZES

H

ORIZONTAL

 I

NSTALLATIONS

Filters must be installed in either the central return register or in
the return air duct work.

XI. SEQUENCE OF OPERATION

(INTEGRATED IGNITION CONTROL)

Refer to Timing Charts for sequencing.

The normal power up sequence is as follows:

• 115 VAC power applied to furnace.
• Integrated control module performs internal checks.
• Integrated control module flashes LED lights.
• Integrated control module monitors safety circuits

continuously.

• Furnace awaits call from thermostat.

N

ORMAL

 H

EATING

 S

EQUENCE

• R and W1 (or R and W1/W2) thermostat contacts close,

initiating a call for heat.

• Integrated control module performs safety circuit checks.
• Induced draft blower is energized on high speed for a 15-

second prepurge.  Humidifier terminals are energized with
induced draft blower.

• Induced draft blower steps to low speed following prepurge.

Low stage pressure switch contacts are closed.

• Igniter warm up begins upon step to low speed and presence

of closed low stage pressure switch contacts.

• Gas valve opens at end of igniter warm up period, delivering

gas to burners and establishing flame.

• Integrated control module monitors flame presence.  Gas

valve will remain open only if flame is sensed.

• If the thermostat call is for low heat, gas valve and induced

draft blower will continue on low stage. If the call is for high
heat, the gas valve and induced draft blower will change to
high stage.

• Circulator blower is energized on the appropriate heat speed

following a fixed thirty second blower on delay.  The circulator
blower requires 30 seconds to ramp up to full speed.
Electronic air cleaner terminals are energized with circulator
blower.

• Furnace is now operating on the specified stage called for

by the two-stage thermostat.

• Furnace runs, integrated control module monitors safety

circuits continuously.

• If the two-stage thermostat changes the call from low heat

to high heat, the integrated control module will immediately
switch the induced draft blower, gas valve, and circulator
blower to their high stage settings.

• If the two-stage thermostat changes the call from high heat

to low heat, the control will immediately switch the induced
draft blower and gas valve to their low stage settings.  The
circulator blower will remain on high heating speed for thirty
seconds before switching to the low heat circulating speed.

from entering the furnace and, if manually operated, must be
equipped with means to prevent operation of either unit unless the
damper is in the full heat or cool position.

When the furnace is installed without a cooling coil, it is
recommended that a removable access panel be provided in the
outlet air duct. This opening shall be accessible when the furnace
is installed and shall be of such a size that the heat exchanger can
be viewed for visual light inspection or such that a sampling probe
can be inserted into the airstream. The access panel must be made
to prevent air leaks when the furnace is in operation.

When the furnace is heating, the temperature of the return air
entering the furnace must be between 55°F and 100°F.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by a duct sealed to the furnace
casing and terminating outside the space containing the furnace.

F

ILTERS

 - R

EAD

 T

HIS

 S

ECTION

 B

EFORE

 I

NSTALLING

 T

HE

R

ETURN

 A

IR

 D

UCTWORK

Filters must be used with this furnace. Discuss filter maintenance
with the building owner.  Filters do not ship with this furnace, but
must be provided by the installer. Filters must comply with UL900
or CAN/ULCS111 standards. If the furnace is installed without filters,
the warranty will be voided.

NOTE:

 An undersized opening will cause reduced airflow.

For air delivery of less than 1800 CFM, use a one side or bottom
return.  For air delivery of 1800 CFM or higher, use either two-
sided returns or a one-sided return with a bottom return.  Refer to
Minimum Filter Area tables at the end of this manual to determine
filter area requirements.

U

PRIGHT

 I

NSTALLATIONS

Depending on the installation and/or customer preference, differing
filter arrangements can be applied.  Filters can be installed in the
central return register or a side panel external filter rack kit (upflows),
or the ductwork above a counterflow furnace.  As an alternative, a
media air filter or electronic air cleaner can be used as the requested
filter.  The following figures show possible filter locations.

C

IRCULATION

 A

IR

 F

ILTERS

One of the most common causes of a problem in a forced air heating
system is a blocked or dirty filter. Circulating air filters must be
inspected monthly for dirt accumulation and replaced if necessary.
Failure to maintain clean filters can cause premature heat
exchanger failure.

A new home may require more frequent replacement until all
construction dust and dirt is removed. Circulating air filters are to
be installed in the return air duct external to the furnace cabinet.

WARNING

B

EFORE PERFORMING ANY SERVICE ON THIS FURANCE, DISCONNECT THE 

MAIN POWER SUPPLY.  

D

O NOT OPERATE THE FURNACE WITHOUT 

CIRCULATIONG AIR FILTERS IN PLACE.

Summary of Contents for GMV8

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Page 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Page 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Page 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Page 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Page 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Page 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Page 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Page 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Page 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Page 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Page 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Page 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Page 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Page 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Page 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Page 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Page 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Page 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Page 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Page 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Page 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Page 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Page 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Page 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Page 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Page 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Page 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Page 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Page 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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