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11

To rotate the induced draft blower counterclockwise, proceed as
follows:

1. Disconnect electrical power from the furnace.
2. Disconnect the induced draft blower power leads, flue pipe,

and pressure switch tubing.

3. Remove the round cutout from the appropriate side of the

furnace.

4. Remove and save the four screws that hold the induced

draft blower to the flue collector box.

5. Turn the induced draft blower 90 degrees clockwise, or

counterclockwise.  The gasket is adhered to the back plate
and will rotate with the blower assembly.

6. Reinstall the induced draft blower on the flue collector box,

using the four screws removed in Step 3.  Tighten screws
to provide an airtight seal.

7. Reconnect the induced draft blower power leads.  NOTE:

If the wires are not long enough, pull extra wire from the
wire bundle in the blower compartment.

8. Remove and save the screw that holds the pressure switch

to the furnace top panel.

9. Relocate the pressure switch to the same side as the flue

outlet in the hole provided.

10. Reconnect the draft blower power leads, flue pipe, and

pressure switch tubing.  Make sure that all wires and the
pressure switch tubing are at least one inch from the flue
pipe, or any other hot surfaces.

11. Restore power to the furnace.

WARNING

N

EVER ALLOW THE PRODUCTS OF COMBUSTION, INCLUDING CARBON

MONOXIDE, TO ENTER THE RETURN DUCTWORK OR CIRCULATION AIR SUPPLY.

VII. EXTERIOR MASONRY CHIMNEYS -

CATEGORY I  FURNACES ONLY

An exterior masonry chimney is defined as a “Masonry chimney
exposed to the outdoors on one or more sides below the roof
line.”  The ability to use a clay lined masonry chimney depends
on a parameter not associated with interior chimneys. This variable
is the geographic location of the installation. Researchers have
discovered that the winter design temperatures have a direct
impact on the suitability of this type of venting.  In most situations,
the existing masonry chimneys will require a properly sized metallic
liner.

WARNING

P

O SSIBIL IT Y  O F  PRO PER TY  DA M A GE , P ERSO N AL  INJ UR Y O R D EAT H

DA M A GIN G   CO N DE NS AT ION   CA N  O CC UR   IN SID E  M ASO N RY  C HIM N E YS  W HEN  A  

SIN GL E  F AN   AS SIS TED 

C

AT EG O R Y 

I

 AP PLIA NC E (80 %  

A FU E

 FU RNA CE ) IS

VENT ED  WIT HO UT  AD EQ U AT E  D IL U TIO N  AIR . 

D

O  N O T  CO NN EC T  A N 8 0%  

FU RN AC E  T O  A   MA SO NR Y  C HIM NEY  U NL ES S  T H E  F UR NA CE  IS  CO M M O N V EN TE D

W ITH  A D RAFT  HO OD  EQ UIPPED A PPL IA NCE  O R  T HE CH IM N EY IS L IN E D W IT H A

M ETA L L INER O R 

T

Y PE 

B

  M ET AL   VE NT . 

A

L L INS T AL LA T IO N S USING  M A SO NRY

CH IM N EY S  M US T  B E  S IZ ED  IN  A CC OR DA N CE  W ITH   TH E  A PP RO PRIATE  V ENT ING

TA BL ES. 

I

F   AN   80 %  F UR N AC E  IS  C OM M O N  V EN TE D  W ITH   A  DRA FT   HO OD

EQ UIP PED A PP L IA NC E, T HE PO TE N TIA L F O R  C O ND EN SA T IO N D AM AG E M AY

ST ILL  EXIST  W ITH  EXT RE M ELY  CO L D CO ND ITIO NS, LO NG  VE NT  CO NN ECT O R S,

EXTER IO R C HIM NE YS , O R A NY  CO M B INA T IO N  O F T HE SE  CO ND ITIO NS.  

T

HE

RIS K OF  CO ND ENS AT ION  DAM A G E IS BE ST  AVO ID ED BY  US ING  THE M AS ON RY
CH IM N EY  A S  A   PA TH WA Y  F O R  PR O PERL Y  S IZED  M ET AL   LIN ER   O R  

T

YPE 

B

M ETA L VEN T . 

Wash

Crown

Clay Tile Size: 8" x 8" x12"

(Each x 24" Length)

Clay Tile Size Generally
12" x 12" (24" Length)

1/2" to 1" Air Space

Second Floor

First Floor

Attic Floor

Roof Line

Throat

Damper

Breech

Clean Out

Fan Assisted
Forced Air
Furnace

Natural Draft
Water Heater

Water Heater
Vent Connector

Basement Floor

F.A.F. Vent
Connector

Figure 8 - Typical Multiple Flue Clay Tile Chimney

C

HECKLIST

 S

UMMARY

This checklist serves as a summary of the items to be checked
before venting an 80+ furnace into a masonry chimney. In addition,
we recommend that a qualified serviceman use this checklist to
perform a yearly inspection of the furnace venting system.

This checklist is only a summary. For detailed information on each
of the procedures mentioned, see the paragraph referenced with
each item.

This inspection is based upon a draft topical report, “Masonry
Chimney Inspection and Relining”, issued by the Gas Research
Institute. While not yet finalized, we believe this report represents
the best information on this subject which is currently available.

Summary of Contents for GMV8

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Page 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Page 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Page 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Page 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Page 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Page 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Page 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Page 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Page 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Page 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Page 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Page 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Page 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Page 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Page 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Page 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Page 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Page 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Page 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Page 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Page 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Page 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Page 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Page 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Page 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Page 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Page 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Page 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Page 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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