Goodman GCH9 Installation Instructions Manual Download Page 14

14

C

ANADIAN

 V

ENTING

 R

EQUIREMENTS

In Canada, venting must conform to the requirements of the cur-
rent CAN/CSA-B149 Installation Code.  Use only CSA listed two or
three inch diameter PVC or ABS pipe, solvent cement, and fittings
throughout.  Carefully follow the pipe manufacturers’ instructions
for cutting, cleaning, and solvent cementing PVC and/or ABS.
The vent can be run through an existing unused chimney provided
the space between the vent pipe and the chimney is insulated and
closed with a weather-tight, corrosion-resistant flashing.

S

TANDARD

 F

URNACE

 C

ONNECTIONS

It is the responsibility of the installer to ensure that the piping
connections to the furnace are secure, airtight, and adequately
supported.
As shipped, attachment “couplings” for vent/flue and combustion
air intake pipe connections are provided on the furnace’s top cover
(upflow) or basepan (counterflow).  To use the standard connec-
tions, field supplied vent/flue pipe and combustion air intake pipe
(when applicable) should be secured directly to the furnace at
these locations.

V

ENT

/F

LUE

 P

IPE

Vent/flue pipe can be secured to the vent/flue coupling using the
rubber coupling and worm gear hose clamps provided with this
furnace (see “Standard Connections” figure).  The rubber coupling
allows separation of the vent/flue pipe from the furnace during
servicing. Combustion Air and Vent piping should be routed in a
manner to avoid contact with refrigerant lines, metering devices,
condensate drain lines, etc.  If necessary, clearances may be
increased by utilizing two 45 deg. Long-Sweep Elbows and creat-
ing an “S” joint to provide additional space at connection loca-
tions.  This joint can be rotated on the fitting to establish maxi-
mum clearance between refrigerant lines, metering devices, and
condensate drain lines, etc.  This joint is the equivalent of one 90
deg. elbow when considering elbow count.

45 DEGREE

LONG-SWEEP

ELBOWS

V
E
N
T

Increased Clearance Configuration

NOTE:

  Do not use other commercially available “no hub connec-

tors” due to possible material conflicts.  The vent/flue pipe can
also be secured using a  PVC or ABS elbow or coupling using the
appropriate glue (see 

Section IX, Materials and Joining Methods)

.

NOTE: For 

non-direct vent 

installations, a minimum of one 90°

elbow should be installed on the combustion air intake coupling
to guard against inadvertent blockage.

C

OMBUSTION

 A

IR

 P

IPE

D

IRECT

 V

ENT

 I

NSTALLATIONS

On 

upflow 

units secure the combustion air intake pipe  directly to

the air intake coupling.   On 

counterflow

 units secure the combus-

tion air intake pipe to the air intake coupling using the rubber cou-
pling and worm gear hose clamps provided with the unit. The
counterflow rubber coupling allows service removal of air intake
piping internal to the furnace blower compartment.  

NOTE:

 Be-

cause of probable material conflicts, do not use other commer-
cially available “no hub connectors”.  The combustion air intake
pipe can also be secured directly to the counterflow unit air intake
pipe coupling.

N

ON

-D

IRECT

 V

ENT

 I

NSTALLATIONS

A minimum of one 90° elbow should be installed on the combus-
tion air intake “coupling” to guard against inadvertent blockage.

RUBBER

COUPLING

WITH WORM

GEAR CLAMPS

RUBBER

COUPLINGS
WITH WORM

GEAR CLAMPS

COMBUSTION

AIR PIPE

(DIRECT VENT ONLY)

COMBUSTION

AIR PIPE

(DIRECT VENT ONLY)

VENT/FLUE

PIPE

VENT/FLUE

PIPE

90º PVC

ELBOW

(NON-DIRECT VENT)

90º PVC
ELBOW

(NON-DIRECT VENT)

STANDARD CONNECTIONS

OR

OR

UPFLOW COUNTERFLOW 

A

LTERNATE

 F

URNACE

 C

ONNECTIONS

If the standard locations are undesirable for a specific installation,
alternate side panel locations are available on the upflow models
for the vent/flue. Counterflow furnaces include provisions for both
alternate vent/flue and combustion air piping. These locations may
be of particular benefit to upright upflow installations requiring
additional access to an A coil, or to upright counterflow installa-
tions requiring additional access to a filter or electronic air cleaner,
or to horizontal installations desiring vent/flue (upflow and coun-
terflow) and combustion air intake (counterflow only) piping run
vertically from the side of the cabinet.

NOTE:

  Standard and alternate locations can be combined (i.e., an

installation may use the standard combustion air intake location
but use the alternate vent/flue location), if needed.

WARNING

E

DGES OF SHEET METAL HOLES MAY BE SHARP. 

U

SE GLOVES AS A PRE-

CAUTION WHEN REMOVING HOLE PLUGS.

A

LTERNATE

  V

ENT

/F

LUE

  L

OCATION

The alternate vent/flue location is the large hole directly

 

in line with

the induced draft blower outlet.  To use the alternate vent/flue loca-
tion refer to the following steps, the “Vent/Flue Pipe Cuts” figure,
and the “Alternate Vent/Flue Location” figure.

NOTE:

  Counterflow instructions follow the upflow instructions.

1. Remove and save the four screws securing the vent/flue

coupling to the furnace top panel.

Summary of Contents for GCH9

Page 1: ...tall the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking before acting Most dealers have a list of s...

Page 2: ...ER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PI...

Page 3: ...XVIII Troubleshooting 32 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 32 DIAGNOSTIC CHART 32 FAULT RECALL 32 RESETTING FROM LOCKOUT 32 XIX Maintenance 32 ANNUAL INSPECTION 32 FILTERS 32 BURNERS 33 INDUCED...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...e Pipe Connection Alternate 15 Rubber Elbow 16 Induced Draft Blower 17 Electrical Connection Inlets Alternate 18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations...

Page 6: ...The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used II SAFETY II SAF...

Page 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Page 8: ...tions of use g If improper venting is observed during any of the above tests the common venting system must be corrected halogen type refrigerants cleaning solutions such as perchloroethylene printing...

Page 9: ...ipping heavily insulated caulked vapor barrier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volu...

Page 10: ...directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed...

Page 11: ...ropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL APPLI AL APPLI AL APPLI AL APPLI AL...

Page 12: ...s require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These c...

Page 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Page 14: ...rd against inadvertent blockage COMBUSTION AIR PIPE DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the...

Page 15: ...LT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE 7 Upflow and Counterflow units For upright installations externally mount the rubber elbow to the ven...

Page 16: ...r of elbows in the piping system Pipe Size 4 inc 2 3 4 5 6 7 8 045_3 2 68 65 62 59 56 53 50 070_3 2 68 65 62 59 56 53 50 070_4 2 46 43 40 2 16 13 10 3 68 65 62 59 56 53 50 090_5 3 68 65 62 59 56 53 50...

Page 17: ...ter pipe can be used in place of 2 diameter pipe 4 Increased Clearance Configurations using 2 45 deg Long Sweep elbows should be considered equivalent to one 90 deg elbow VENT FLUE AND COMBUSTION AIR...

Page 18: ...furnace NOTE If the alternate vent flue outlet is utilized in an upright installation the drain trap and drain connections must be located on the same side as the alternate vent flue outlet In horizon...

Page 19: ...Hose B with green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and that they are not kinked or binding For details concerning mounting of the drain trap refer to S...

Page 20: ...ht down side panel grommet holes Secure tubes to Hose A and Hose B using green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and are not kinked or bound For details...

Page 21: ...must be sized in accordance with the maximum overcurrent pro tection specified on the unit rating plate An electrical disconnect must be provided at the furnace location NOTE Line polarity must be ob...

Page 22: ...Blower pressure switch is powered anytime the pressure switch is closed and provides 24 VAC humidifier control Remove the yellow wire and connect the supplied brown jumper wire to the pressure switch...

Page 23: ...plying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in their absence wi...

Page 24: ...ctors and semi rigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry...

Page 25: ...ne gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence...

Page 26: ...uipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil it is recom mended that a removable ac...

Page 27: ...bility of flue gases escaping through the drain system FURNACE OPERATION Purge gas lines of air prior to startup Be sure not to purge lines into an enclosed burner compartment Check for leaks using an...

Page 28: ...NT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATOR...

Page 29: ...rtially open position 2 Place thermometers in the return and supply ducts as close to the furnace as possible Thermometers must not be influenced by radiant heat by being able to see the heat exchange...

Page 30: ...MODE DIP SWITCH IS SET TO 2 STG POSITION The normal operational sequence in sequence is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safet...

Page 31: ...Y CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION GENERAL A number of safety circuits are employed to ensure safe and proper furnace...

Page 32: ...e least recent fault RESETTING FROM LOCKOUT Furnace lockout results when a furnace is unable to achieve igni tion after three attempts during a single call for heat It is character ized by a non funct...

Page 33: ...AME SENSOR QUALIFIED SERVICER ONLY Under some conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame...

Page 34: ...E LEA RE LEA RE LEAVIN VIN VIN VIN VING AN INST G AN INST G AN INST G AN INST G AN INSTALL ALL ALL ALL ALLA A A A ATI TI TI TI TIO O O O ON N N N N Cycle the furnace with the thermostat at least three...

Page 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 36: ...e due to improper gas pressure or combustion air Induced draft blower and circulator blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes F...

Page 37: ...NT COVER PRESSURE SWITCH N O C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS GR GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH BK GND...

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