Goodman *CSS9* Installation Instructions Manual Download Page 5

5

3. Service integrated control module or connecting wiring following the discharge process in step 2.  Use caution not to recharge

your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, etc.).  If you come
in contact with an ungrounded object, repeat step 2 before touching control or wires.

4. Discharge your body to ground before removing a new control from its container.  Follow steps 1 through 3 if installing the

control on a furnace.  Return any old or new controls to their containers before touching any ungrounded object.

T

O

 T

HE

 I

NSTALLER

Before installing this unit, please read this manual thoroughly to
familiarize yourself with specific items which must be adhered to,
including but not limited to: unit maximum external static pres-
sure, gas pressures, BTU input rating, proper electrical connec-
tions, circulating air temperature rise, minimum or maximum CFM,
and motor speed connections.

P

RODUCT

 A

PPLICATION

This furnace is primarily designed for residential home-heating applications.  It is NOT designed or certified for use in mobile homes,
trailers or recreational vehicles.  Neither is it designed or certified for outdoor applications.  The furnace 

must 

be installed indoors

(i.e., attic space, crawl space, or garage area provided the garage area is enclosed with an operating door).

This furnace can be used in the following non-industrial commercial applications:

Schools, Office buildings, Churches, Retail stores, Nursing homes, Hotels/motels, Common or office areas

In such applications, the furnace must be installed with the following stipulations:

It must be installed per the installation instructions provided and per local and national codes.

It must be installed indoors in a building constructed on site.

It must be part of a ducted system and not used in a free air delivery application.

It must not be used as a “make-up” air unit.

It must be installed as a two-pipe systems for combustion air.

All other warranty exclusions and restrictions apply This furnace is an ETL dual-certified appliance and is appropriate for use
with natural or propane gas (

NOTE:  

If using propane, a propane conversion kit is required).

Dual certification means that the combustion air inlet pipe is optional and the furnace can be vented as a:

Non-direct vent (single pipe) central forced air furnace in which combustion air is taken from the installation area or from
air ducted from the outside or,
Direct vent (dual pipe) central forced air furnace  in which all combustion air supplied directly to the furnace burners through
a special air intake system outlined in these instructions.

This furnace may be used as a construction site heater 

ONLY 

if  all of the following conditions are met:

The vent system is permanently installed per these installation instructions.

A room thermostat is used to control the furnace. Fixed jumpers that provide continuous heating CANNOT be used and can
cause long term equipment damage.

Return air ducts are provided and sealed to the furnace.

A return air temperature range between 60ºF (16ºC) and 80ºF (27ºC) is maintained.

Air filters are installed in the system and maintained during construction replaced as appropriate during construction, and
upon completion of construction.

The input rate and temperature rise are set per the furnace  rating plate.

100% outside air is provided for combustion air requirements during construction. Temporary ducting can be used.

NOTE:

 Do not connect the temporary duct directly to the furnace. The duct must be sized for adequate combustion and

ventilation in accordance with the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1 or CAN/CSA B149.1
Installation Codes

.

The furnace heat exchanger, components, duct system, air filters and evaporator coils are thoroughly cleaned following final
construction clean up.

All furnace operating conditions (including ignition, input rate, temperature rise and venting) are verified according to
these installation instructions.

NOTE:

  The Commonwealth of Massachusetts requires that the following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber or gas fitter.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

TRAILER

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

Summary of Contents for *CSS9*

Page 1: ...OF CONTENTS SAFETY CONSIDERATIONS 3 SHIPPING INSPECTION 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 4 TO THE INSTALLER 5 PRODUCT APPLICATION 5 LOCATION REQUIREMENTS CONSIDERATIONS 6 CLEARANCES AND ACCES...

Page 2: ...EASUREMENT NATURAL GAS ONLY 34 TEMPERATURE RISE 34 CIRCULATOR BLOWER SPEEDS 35 BLOWER HEAT OFF DELAY TIMINGS 35 NORMAL SEQUENCE OF OPERATION 35 POWER UP 35 HEATING MODE 35 COOLING MODE 36 FAN ONLY MOD...

Page 3: ...tion GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME RESPONSIBILITY FOR...

Page 4: ...nente muerte DANGER PELIGRO POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION RE...

Page 5: ...d appliance and is appropriate for use with natural or propane gas NOTE If using propane a propane conversion kit is required Dual certification means that the combustion air inlet pipe is optional an...

Page 6: ...urnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should begiventovent fluepiperoutingandcombustionairintakepipewhenap...

Page 7: ...lationoveracombustiblefloorbecomesnecessary useanaccessory subbase seeSpecificationSheetapplicableforyourmodelfordetails Aspecialaccessorysubbasemustbeusedforupright counterflow unit installations ove...

Page 8: ...any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required by the National Fuel Gas Code ANSI Z223 1 or the Natural Gas and Propane Install...

Page 9: ...back drafting or improper combustion of gas fired appliances thereby exposing building occupants to gas combustion products that could include carbon monoxide If this furnace is to be installed in th...

Page 10: ...cesidepanel suspendingitbelowthefurnace Aminimum clearance of 5 5 below the furnace must be provided for the drain trap Additionally the appropriate downward piping slope must be maintained from the d...

Page 11: ...all vent flue piping and connectorsarecompatiblewithfurnaceflueproducts Additionally itistheresponsibilityoftheinstallertoensurethatallpipingand connections possess adequate structural integrity and s...

Page 12: ...in a horizontal section of pipe as this may create a water trap PREFERRED TRANSITION NO LESS THAN 45 DEGREES TO HORIZONTAL PLANE TO AVOID CREATING A WATER TRAP IN VENT PIPING ACCEPTABLE NO TRANSITION...

Page 13: ...e responsibility of the installer to ensure that the piping connections to the furnace are secure airtight and adequately supported Vent FluePipe The vent pipe outlet is sized to accept 2 pipe Secure...

Page 14: ...AN RESULT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE WARNING ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the altern...

Page 15: ...ollowing figure Refer to Vent Flue Pipe and Combustion Air Pipe To secure the pipe passing through the wall and pro hibit damage to piping connections a coupling should be in stalled on either side of...

Page 16: ...anufacturer s specifications to prevent separation and flue gas leaks Figure 11 COMBUSTION AIR INTAKE OPTIONAL Not required for single pipe installation TEE OPTIONAL 96 MAX 3 MIN ROOF LINE INTAKE SCRE...

Page 17: ...es used in the terminations must be included when de termining the number of elbows in the piping systems If the combustion air intake pipe is to be installed above a finished ceiling or other area wh...

Page 18: ...the Side Wall Vent Kit p n0170K00000S or 0170K000001S forinstallationspeci fications CONDENSATE DRAIN LINES DRAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting hea...

Page 19: ...he furnace trap GENERAL DRAIN INFORMATION All furnace models come with a factory installed drain trap For vertical installations the trap will remain in the factory position except for a counterflow w...

Page 20: ...re with 1 clamp 5 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH RIGHT SIDE DOWN Minimum 5...

Page 21: ...11 Draining the Collector Box Install the non grommet end of hose 11 from outside the cabinet in the bottom drain hole Install on collector box and secure with a silver clamp 12 Use two silver clamps...

Page 22: ...rap 3 Draining the Collector Box From outside the cabinet insert the non grommet end hose 8 into the back drain hole 4 Secure to collector box drain port using a silver clamp 5 Draining the Vent Elbow...

Page 23: ...NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition ofThe National Electric Code...

Page 24: ...ctrical panel NOTE Do not use gas piping as an electrical ground To confirm proper unit grounding turn off the electrical power and perform the following check 1 Measure resistance between the neutral...

Page 25: ...areas the gas supplier may artificially derate the gas in an effort to compensate for the effects of altitude If the gas is artificially derated the appropriate orifice size must be determined based...

Page 26: ...ld must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the gas valve Install a manual shutoff valve between th...

Page 27: ...lug in Alternate Gas Line Hole Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union...

Page 28: ...oldwithallgasappliancesinoperation Main taining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of the container or...

Page 29: ...ws 1 With clean filters in the furnace use a draft gauge inclined manometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressur...

Page 30: ...o avoid condensation in the heating element With a parallelflowarrangement thedampersorothermeansusedtocontrol the flow of air must be adequate to prevent chilled air from entering the furnace and if...

Page 31: ...ter Locations Figure 37 Based on 300 ft min filter face velocity Change filters before occupants take ownership of a new home Model Minimum Filter Size MSS960402BNA 14 X 30 MSS960603BNA 20 X 25 MSS960...

Page 32: ...n smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the Safety Instructions on page 3 of this manual If you...

Page 33: ...made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following proce dure 1 Turn OFF...

Page 34: ...ells us that at this rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft o...

Page 35: ...l terminals 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Veri...

Page 36: ...an and compressor are de energized Circulator blower continues running during a cool off delay period of 45 seconds Furnace awaits next call from thermostat FAN ONLY MODE The normal operational sequen...

Page 37: ...ungrounded furnaces 1 Disconnectallpowertothefurnace Donottouchtheintegratedcontrolmoduleoranywireconnectedtothecontrolprior to discharging your body s electrostatic charge to ground 2 Firmly touch a...

Page 38: ...ipesystem Checkforblockageand orleakage Check theoutsideterminationandtheconnectionsatandinternal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways...

Page 39: ...e burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing tubes INDUCED DRAFT AND CIRCULATOR BLOWERS The bearings in the induced draft blower...

Page 40: ...e ordered by description Parts are available from your distributor Functional Parts List Gas Valve BlowerMotor Gas Manifold BlowerWheel Natural Gas Orifice BlowerMountingBracket Propane Gas Orifice Bl...

Page 41: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower is operat ing Induced draft blower runs continuously with no further furnace operation Integrated control m...

Page 42: ...ir Induced draft blower and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct sho...

Page 43: ...5 1084 1005 HIGH 5 0 2284 30 2231 31 2170 31 2103 32 2037 33 1945 1836 1750 MED 4 0 1865 37 1869 36 1775 38 1732 39 1684 40 1619 1548 1480 MED LO 3 5 1594 43 1571 43 1530 45 1492 46 1454 47 1414 1355...

Page 44: ...N A 610 N A 604 571 519 HIGH 5 0 2233 32 2159 33 2086 34 2024 35 1941 37 1850 1753 1651 MED 4 0 1820 39 1778 40 1742 41 1695 42 1638 43 1551 1485 1384 MED LO 3 5 1571 45 1535 46 1497 48 1446 49 1402...

Page 45: ...45 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 46: ...servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring diag...

Page 47: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loc...

Page 48: ...n on Products Parts Warranties Contractor Programs and Training Customer Services Financing Options 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2014 Goodman Manufac...

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