Goodman *CSS9* Installation Instructions Manual Download Page 23

23

5. Locate hose #2, insert from outside the cabinet in the drain hole closest to the front of the cabinet, insert a coupling and

secure with a red clamp.

6. Mate coupling to hose #4 and secure with a red clamp.
7. (Draining the Vent Elbow) Remove plug from vent – drain elbow side port.
8. Locate hose #4 and place radius end on the side port of vent – drain elbow and secure with a red clamp.
9.

Install cap on vent drain elbow barb fitting and secure with red clamp.

10. Insert PVC pipe into hose #4 and secure with a red clamp.
11. Locate hose #5, insert it from outside the cabinet in the drain hole farthest from the front of the cabinet.
12. Insert 100º elbow in hose #5 and secure with a red clamp.
13. Locate another hose #5 cut a 5.25" straight section and discard the radius end.
14. Connect the 5.25’ straight section to the 100º elbow and the PVC pipe and secure with red clamps.
15. Mate trap inlets and hoses and secure with silver clamps, drain trap outlet must point to the original bottom of the

furnace.

16. Secure trap to furnace using two screws removed in step 2.
17. Refer to Field Supplied Drain section for instructions on field supplied / installed drain on outlet of furnace trap.

E

LECTRICAL

 C

ONNECTIONS

W

IRING

 H

ARNESS

The wiring harness is an integral part of this furnace.   Wires are
color coded for identification purposes.  Refer to the wiring dia-
gram for wire routings.  If any of the original wire as supplied
with the furnace must be replaced, it must be replaced with
wiring material having a temperature rating of at least 105° C.
Any replacement wiring must be a copper conductor.

115 V

OLT

 L

INE

 C

ONNECTIONS

Before proceeding with electrical connections, ensure that the
supply voltage, frequency, and phase correspond to that speci-
fied on the unit rating plate.  Power supply to the furnace must
be NEC Class 1, and must comply with all applicable codes.  The
furnace must be electrically grounded in accordance with local
codes or, in their absence, with the latest edition of The National
Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code
CSA C22.1.

Use a separate fused branch electrical circuit containing properly
sized wire, and fuse or circuit breaker.  The fuse or circuit breaker
must be sized in accordance with the maximum overcurrent pro-
tection specified on the unit rating plate.  An electrical disconnect must be provided at the furnace location.

Connect hot, neutral, and ground wires as shown in the wiring diagram located on the unit’s blower door.  For direct vent
applications, the cabinet opening to the junction box must be sealed air tight using either an UL approved bushing such as Heyco
Liquid Tight or by applying non-reactive UL approved sealant to bushing.

Line polarity must be observed when making field connections.  Line voltage connections can be made through either the right or
left side panel.  The furnace is shipped configured for a right side (left side for counterflows) electrical connection with the
junction box located inside the burner compartment.  To make electrical connections through the opposite side of the furnace, the
junction box must be relocated to the other side of the burner compartment prior to making electrical connections.  To relocate the
junction box, follow the steps shown below.

NOTE: 

Wire routing must not to interfere with circulator blower operation, filter removal, or routine maintenance.

HIGH VOLTAGE !

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

ELECTRICAL

 

SHOCK

WIRING

 

TO

 

THE

 

UNIT

 

MUST

 

BE

 

POLARIZED

 

AND

 

GROUNDED

.

WARNING

HIGH VOLTAGE !

T

O

 

AVOID

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

CHANGING

 

ANY

 

ELECTRICAL

 

WIRING

.

WARNING

L

ABEL

 

ALL

 

WIRES

 

PRIOR

 

TO

 

DISCONNECTION

 

WHEN

 

SERVICING

 

CONTROLS

. W

IRING

 

ERRORS

 

CAN

 

CAUSE

 

IMPROPER

 

AND

 

DANGEROUS

 

OPERATION

. V

ERIFY

 

PROPER

 

OPERATION

 

AFTER

 

SERVICING

.

CAUTION

Summary of Contents for *CSS9*

Page 1: ...OF CONTENTS SAFETY CONSIDERATIONS 3 SHIPPING INSPECTION 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 4 TO THE INSTALLER 5 PRODUCT APPLICATION 5 LOCATION REQUIREMENTS CONSIDERATIONS 6 CLEARANCES AND ACCES...

Page 2: ...EASUREMENT NATURAL GAS ONLY 34 TEMPERATURE RISE 34 CIRCULATOR BLOWER SPEEDS 35 BLOWER HEAT OFF DELAY TIMINGS 35 NORMAL SEQUENCE OF OPERATION 35 POWER UP 35 HEATING MODE 35 COOLING MODE 36 FAN ONLY MOD...

Page 3: ...tion GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME RESPONSIBILITY FOR...

Page 4: ...nente muerte DANGER PELIGRO POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION RE...

Page 5: ...d appliance and is appropriate for use with natural or propane gas NOTE If using propane a propane conversion kit is required Dual certification means that the combustion air inlet pipe is optional an...

Page 6: ...urnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should begiventovent fluepiperoutingandcombustionairintakepipewhenap...

Page 7: ...lationoveracombustiblefloorbecomesnecessary useanaccessory subbase seeSpecificationSheetapplicableforyourmodelfordetails Aspecialaccessorysubbasemustbeusedforupright counterflow unit installations ove...

Page 8: ...any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required by the National Fuel Gas Code ANSI Z223 1 or the Natural Gas and Propane Install...

Page 9: ...back drafting or improper combustion of gas fired appliances thereby exposing building occupants to gas combustion products that could include carbon monoxide If this furnace is to be installed in th...

Page 10: ...cesidepanel suspendingitbelowthefurnace Aminimum clearance of 5 5 below the furnace must be provided for the drain trap Additionally the appropriate downward piping slope must be maintained from the d...

Page 11: ...all vent flue piping and connectorsarecompatiblewithfurnaceflueproducts Additionally itistheresponsibilityoftheinstallertoensurethatallpipingand connections possess adequate structural integrity and s...

Page 12: ...in a horizontal section of pipe as this may create a water trap PREFERRED TRANSITION NO LESS THAN 45 DEGREES TO HORIZONTAL PLANE TO AVOID CREATING A WATER TRAP IN VENT PIPING ACCEPTABLE NO TRANSITION...

Page 13: ...e responsibility of the installer to ensure that the piping connections to the furnace are secure airtight and adequately supported Vent FluePipe The vent pipe outlet is sized to accept 2 pipe Secure...

Page 14: ...AN RESULT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE WARNING ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the altern...

Page 15: ...ollowing figure Refer to Vent Flue Pipe and Combustion Air Pipe To secure the pipe passing through the wall and pro hibit damage to piping connections a coupling should be in stalled on either side of...

Page 16: ...anufacturer s specifications to prevent separation and flue gas leaks Figure 11 COMBUSTION AIR INTAKE OPTIONAL Not required for single pipe installation TEE OPTIONAL 96 MAX 3 MIN ROOF LINE INTAKE SCRE...

Page 17: ...es used in the terminations must be included when de termining the number of elbows in the piping systems If the combustion air intake pipe is to be installed above a finished ceiling or other area wh...

Page 18: ...the Side Wall Vent Kit p n0170K00000S or 0170K000001S forinstallationspeci fications CONDENSATE DRAIN LINES DRAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting hea...

Page 19: ...he furnace trap GENERAL DRAIN INFORMATION All furnace models come with a factory installed drain trap For vertical installations the trap will remain in the factory position except for a counterflow w...

Page 20: ...re with 1 clamp 5 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH RIGHT SIDE DOWN Minimum 5...

Page 21: ...11 Draining the Collector Box Install the non grommet end of hose 11 from outside the cabinet in the bottom drain hole Install on collector box and secure with a silver clamp 12 Use two silver clamps...

Page 22: ...rap 3 Draining the Collector Box From outside the cabinet insert the non grommet end hose 8 into the back drain hole 4 Secure to collector box drain port using a silver clamp 5 Draining the Vent Elbow...

Page 23: ...NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition ofThe National Electric Code...

Page 24: ...ctrical panel NOTE Do not use gas piping as an electrical ground To confirm proper unit grounding turn off the electrical power and perform the following check 1 Measure resistance between the neutral...

Page 25: ...areas the gas supplier may artificially derate the gas in an effort to compensate for the effects of altitude If the gas is artificially derated the appropriate orifice size must be determined based...

Page 26: ...ld must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the gas valve Install a manual shutoff valve between th...

Page 27: ...lug in Alternate Gas Line Hole Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union...

Page 28: ...oldwithallgasappliancesinoperation Main taining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of the container or...

Page 29: ...ws 1 With clean filters in the furnace use a draft gauge inclined manometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressur...

Page 30: ...o avoid condensation in the heating element With a parallelflowarrangement thedampersorothermeansusedtocontrol the flow of air must be adequate to prevent chilled air from entering the furnace and if...

Page 31: ...ter Locations Figure 37 Based on 300 ft min filter face velocity Change filters before occupants take ownership of a new home Model Minimum Filter Size MSS960402BNA 14 X 30 MSS960603BNA 20 X 25 MSS960...

Page 32: ...n smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the Safety Instructions on page 3 of this manual If you...

Page 33: ...made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following proce dure 1 Turn OFF...

Page 34: ...ells us that at this rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft o...

Page 35: ...l terminals 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Veri...

Page 36: ...an and compressor are de energized Circulator blower continues running during a cool off delay period of 45 seconds Furnace awaits next call from thermostat FAN ONLY MODE The normal operational sequen...

Page 37: ...ungrounded furnaces 1 Disconnectallpowertothefurnace Donottouchtheintegratedcontrolmoduleoranywireconnectedtothecontrolprior to discharging your body s electrostatic charge to ground 2 Firmly touch a...

Page 38: ...ipesystem Checkforblockageand orleakage Check theoutsideterminationandtheconnectionsatandinternal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways...

Page 39: ...e burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing tubes INDUCED DRAFT AND CIRCULATOR BLOWERS The bearings in the induced draft blower...

Page 40: ...e ordered by description Parts are available from your distributor Functional Parts List Gas Valve BlowerMotor Gas Manifold BlowerWheel Natural Gas Orifice BlowerMountingBracket Propane Gas Orifice Bl...

Page 41: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower is operat ing Induced draft blower runs continuously with no further furnace operation Integrated control m...

Page 42: ...ir Induced draft blower and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct sho...

Page 43: ...5 1084 1005 HIGH 5 0 2284 30 2231 31 2170 31 2103 32 2037 33 1945 1836 1750 MED 4 0 1865 37 1869 36 1775 38 1732 39 1684 40 1619 1548 1480 MED LO 3 5 1594 43 1571 43 1530 45 1492 46 1454 47 1414 1355...

Page 44: ...N A 610 N A 604 571 519 HIGH 5 0 2233 32 2159 33 2086 34 2024 35 1941 37 1850 1753 1651 MED 4 0 1820 39 1778 40 1742 41 1695 42 1638 43 1551 1485 1384 MED LO 3 5 1571 45 1535 46 1497 48 1446 49 1402...

Page 45: ...45 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 46: ...servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring diag...

Page 47: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loc...

Page 48: ...n on Products Parts Warranties Contractor Programs and Training Customer Services Financing Options 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2014 Goodman Manufac...

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