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Godiva WS C Series, Installation & Operation Manual, Page: 3 / 48

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Godiva WS C Series Installation & Operation Manual Download Page 3

 

 
 

 

3 

 

©Godiva Ltd. Our policy is one of continuous development. We therefore reserve the 
right to amend specifications without notice or obligation. 

 

CONTENTS 

AMENDMENT RECORD ............................................................................................ 2

 

CONTENTS ................................................................................................................ 3

 

INTRODUCTION ........................................................................................................ 6

 

IMPORTANT NOTES ................................................................................................. 6

 

SAFETY - RELEVANT DATA .................................................................................... 7

 

M

AINTENANCE

 ........................................................................................................... 7

 

T

RAINING

 .................................................................................................................. 7

 

S

AFETY 

P

OINTS

 ......................................................................................................... 7

 

N

OISE

....................................................................................................................... 7

 

L

IFTING 

P

OINTS

 ......................................................................................................... 8

 

L

IFT 

A

DAPTER 

L

OCATION

 ................................................................................................................... 8

 

L

IFT 

A

DAPTERS 

L

OCATED

 .................................................................................................................. 8

 

ENVIRONMENTAL PROTECTION ............................................................................ 8

 

GENERAL DATA ....................................................................................................... 9

 

C

OMPRESSOR

 ........................................................................................................... 9

 

C

OOLING 

S

YSTEM

 ..................................................................................................... 9

 

F

OAM 

P

ROPORTIONING 

S

YSTEM 

2.1A

 

-

 

C

LASS 

A

 

F

OAM 

C

OMPATIBLE

 ............................ 9

 

F

OAM 

P

ROPORTIONING 

S

YSTEM 

3.3

 

-

 

C

LASS 

A

 AND 

B

 

F

OAM 

C

OMPATIBLE

 ..................... 9

 

D

IRECTION OF 

R

OTATION 

-

 

G

EARBOX 

I

NPUT 

F

LANGE

 .................................................... 9

 

LUBRICANTS .......................................................................................................... 10

 

C

OMPRESSOR

 ......................................................................................................... 10

 

P

UMP 

G

EARBOX

 ...................................................................................................... 10

 

P

UMP 

B

EARING 

H

OUSING

 ......................................................................................... 10

 

M

ODEL 

I

DENTIFICATION 

S

YSTEM

 ............................................................................... 10

 

RECOMMENDED FOAM AGENTS ......................................................................... 11

 

MAJOR COMPONENTS AND CONTROLS ............................................................ 12

 

G

ENERAL 

A

RRANGEMENT

 ........................................................................................ 12

 

F

OAM

L

OGIX 

3.3

 

C

OMPONENT 

G

ROUP

 ....................................................................... 13

 

C

ONTROL 

P

ANEL 

F

OAM

L

OGIX 

2.1A

 

-

 TYPICAL

 ............................................................ 14

 

C

ONTROL 

P

ANEL 

F

OAM

L

OGIX 

3.3

 

-

 TYPICAL

 .............................................................. 15

 

SYSTEM OVERVIEW .............................................................................................. 16

 

C

OMPRESSOR

 ......................................................................................................... 16

 

M

ANIFOLD

 ............................................................................................................... 16

 

F

OAM

L

OGIX

 ............................................................................................................ 17

 

INSTALLATION AND INITIAL SET-UP FOAMLOGIX 2.1A .................................... 17

 

L

IFTING 

P

OINTS

 ....................................................................................................... 17

 

F

LUID 

D

RAIN 

P

OINTS

 ............................................................................................... 20

 

O

IL 

F

ILLING 

P

OINTS

 ................................................................................................. 21

 

G

EARBOX IN 

D

OWN 

P

OSITION

 ................................................................................... 21

 

G

EARBOX IN 

H

ORIZONTAL 

P

OSITION

,

 

L

EFT OR 

R

IGHT OF PUMP

 ................................... 22

 

Summary of Contents for WS C Series

Page 1: ...C with FoamLogix 2 1A 3 3 Systems From October 2005 Installation Operation Manual GODIVA LTD A Unit of IDEX Corporation Charles St Warwick CV34 5LR England 44 0 1926 623600 44 0 1926 623666 www godiva...

Page 2: ...s inc contents page Issue 5 6 January 2007 26 Addition of line recommending the use of ball valves in the CAFS discharge line Issue 6 7 February 2007 9 FoamLogix 3 3 system data Fuse rating changed fr...

Page 3: ...OMPATIBLE 9 FOAM PROPORTIONING SYSTEM 3 3 CLASS A AND B FOAM COMPATIBLE 9 DIRECTION OF ROTATION GEARBOX INPUT FLANGE 9 LUBRICANTS 10 COMPRESSOR 10 PUMP GEARBOX 10 PUMP BEARING HOUSING 10 MODEL IDENTIF...

Page 4: ...N FOAMLOGIX 3 3 ONLY 31 DISCHARGING WATER FOAM AGENT MIXTURE 32 DISCHARGING CAFS 32 WET FOAM OR DRY FOAM 32 SHUTTING DOWN 33 OVERHEAT SHUT DOWN 33 FLUSHING FOAMLOGIX 3 3 ONLY 33 MAINTENANCE SCHEDULE W...

Page 5: ...S LIST 39 COMPRESSOR ILLUSTRATED PARTS LIST 39 FOAMLOGIX ILLUSTRATED PARTS LIST 39 RECOMMENDED SPARES FOR BI ANNUAL SERVICE 40 NOTES 40 INSTALLATION DRAWINGS WT WITH FOAMLOGIX CAFS 41 SHEET 1 OF 3 WT...

Page 6: ...e FoamLogix 2 1A and 3 3 Foam Proportioning Systems MDTII Manual Dual Tank Selector for 3 3 system and Intelli tank Water foam level display unit please see the separate manuals supplied IMPORTANT NOT...

Page 7: ...operated ONLY by TRAINED PERSONNEL Please contact Godiva Ltd to discuss your training needs Follow the operating procedures laid down in this document and avoid personal injury Safety Points The follo...

Page 8: ...rk Lift Adapters part number 60275 18 These items are available from Hale Products Europe Lift Adapter Location Lift Adapters Located ENVIRONMENTAL PROTECTION It is prohibited to pour engine oil and o...

Page 9: ...pe Electronic foam proportioning system Operating voltage 12 and 24 volt systems available Fuse rating 12V 24V 50 40 amp Current draw Operating 12V 24V 25 13 amp Current draw Max 12V 24V 40 20 amp Wir...

Page 10: ...ive multigrade oil Capacity 3 5 litres approximately 4 0 litres with filter change Pump Gearbox Capacity 1 2 litres approximately Recommended BP Energol GR XP 68 or similar Pump Bearing Housing Capaci...

Page 11: ...Concentrate ChemGuard AR 3 6 Part CAR36P ChemGuard Ultraguard 1 3 Part C 133 Angus ALCHOSEAL 3 3 Chubb National Foam Universal Gold 3 AR AFFF Chubb National Foam Universal Gold 1 3 AR AFFF US Foam 1...

Page 12: ...tact your Hale representative if your foam is not listed MAJOR COMPONENTS AND CONTROLS General Arrangement Cooling Oil to water heat exchanger Hale FoamLogix 2 1A Series Pump NOT 3 3 Series PTO driven...

Page 13: ...rve the right to amend specifications without notice or obligation FoamLogix 3 3 Component Group FoamLogix 3 3 Pump Dual Tank Selector Literature Pack Dual Tank Extension Harness In Line Filter Valve...

Page 14: ...ure warning light 9 Foam or CAFS selector switch 10 FoamLogix Control Unit 11 Compressor pressure 12 Emergency STOP 13 Strainer CAFS Water Feed beside delivery valve 14 Strainer Primer Lift Off behind...

Page 15: ...arning light 9 Foam or CAFS selector switch 10 FoamLogix Control Unit 11 Compressor pressure 12 Emergency STOP 13 Strainer CAFS Water Feed beside delivery valve 14 Strainer Primer Lift Off behind deli...

Page 16: ...ugh the unit 2 Slugging unmixed air and water in the discharge line is prevented Air cannot be injected in the absence of foam and water 3 Air injection when the foam tank is empty is prevented Foam t...

Page 17: ...d when the RED ON control button is operated The Hale FoamLogix 2 1A foam proportioning system provides consistent foam concentrate injection for Class A foam operations and is capable of delivering a...

Page 18: ...f continuous development We therefore reserve the right to amend specifications without notice or obligation CAFS Discharge port see installation drawing for dimensions 6mm air connection for ARC valv...

Page 19: ...ax 12V system rated 40 A max Minimum 6 0mm2 wire section Ground connection point NOTE the main power supply to FoamLogix should only be energised when the PTO is engaged Engine control and status Conn...

Page 20: ...or obligation Fluid Drain Points Compressor Bearing housing and Gearbox oil drain points are located at the lower left side of the pump viewed from the suction tube end Gearbox coolant and the CAFS ma...

Page 21: ...t side of the pump viewed from suction tube The pump gearbox filling point depends on the gearbox position in relation to the pump Gearbox in Down Position Oil filling point For oil type and capacity...

Page 22: ...Horizontal Position Left or Right of pump The oil filling point is on the side of the casing RH gearbox shown and is symmetrically opposite for LH gearbox The oil level check point is lower on the sid...

Page 23: ...cken bolt rotate tensioner to achieve specified deflection and secure Compressor Drive Belt The compressor is driven by a Polydrive ribbed belt specification 12PJ The installer must allow for access t...

Page 24: ...We therefore reserve the right to amend specifications without notice or obligation Electrical Connections Connect the engine control and warning light module to the vehicle electrical system with th...

Page 25: ...feed line must not at any point be lower that the foam pump have a 13mm bore and be fitted with an isolating tap for maintenance purposes The isolating tap should be located as close to the tank as p...

Page 26: ...foam concentrates used Brass and 300 series stainless steel are suitable The areas containing the WT_C or WS_C components must be adequately shielded from the ingress of road spray debris and chassis...

Page 27: ...a vehicle when sourced with a FoamLogix 3 3 system is the same as the integrated 2 1A option with the exception of the remote mounted foam pump assembly For pump installation please refer to the FoamL...

Page 28: ...N THE VEHICLE TANK FoamLogix Control Panel Functions Commissioning Start Up Procedure 1 Check that all the necessary connections have been correctly made 2 Ensure that the compressor pump gearbox and...

Page 29: ...The FoamLogix package as supplied is factory tested and calibrated and should not require further attention However should any calibration issue arise please refer to the appropriate FoamLogix Model D...

Page 30: ...30 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation...

Page 31: ...re a clean pump prime and delivery when running from the tank leave the pump wet or if the pump is drained run the pump at idle until a vacuum of approximately 0 5 bar is achieved and then slowly open...

Page 32: ...valve is only operable when CAFS is selected The control will default to the wet condition when CAFS is turned off Discharging CAFS May be operated from open water or tank feed only DO NOT OPERATE CAF...

Page 33: ...ectromagnetic drive clutch will automatically disengage The compressor can sustain 105 C for short periods without damage The unit will automatically re engage when the compressor has cooled 3 The mos...

Page 34: ...ressor drive belt Renew compressor oil separator element Note Both the drive belt and the air cleaner may have to be renewed more often in dusty dirty or heavy duty applications MAINTENANCE SCHEDULE F...

Page 35: ...ssembly a High Pressure or b Primer Lift Off 2 With care remove debris from the strainer by washing 3 The Dowty seal may be reused if free from damage or cuts 4 Re fit the strainer assembly and secure...

Page 36: ...ith the Gardener Denver Tamrotor Tempest manual Compressor Drive Belt Check and adjust belt tension as required in accordance with section Installation and Initial Set Up Change the drive belt at the...

Page 37: ...th foam agent FoamLogix not Primed Prime FoamLogix No air injection Compressor not selected Turn switch on Low foam switch activated Refill foam Tank FoamLogix not on Turn FoamLogix on Air and liquid...

Page 38: ...ERLOCK CONTROL REPLACE SOLENOID VALVE IS FOAMLOGIX TURNED ON TURN FOAMLOGIX ON SET REQ D DISCONNECT TO PROVE SWITCH FAULT IS FLOWRATE REGISTERING WHEN DISCHARGING LIQUID No IS SOLENOID VALVE SEEING 12...

Page 39: ...Hale Products Europe Ltd publications WT GP147 99 WS GP 158 00 COMPRESSOR ILLUSTRATED PARTS LIST Please refer to Gardener Denver Tamrotor Tempest manual FOAMLOGIX ILLUSTRATED PARTS LIST Please refer t...

Page 40: ...C 5 Sealing O ring 53866 AR Strainer CAFS water feed 60051 01 AR Strainer Hi Pressure 60051MA Not WS series AR Strainer Primer 57456 4 Washer Dowty Fluid drain UFP 2303 08 2 Washer Dowty CAFS Water F...

Page 41: ...1 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation INSTALLATION DRAWINGS WT WITH FOAMLOGIX CAFS Sheet 1 of 3 W...

Page 42: ...42 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation Sheet 2 of 3 WT...

Page 43: ...43 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation Sheet 3 of 3 WT...

Page 44: ...4 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation INSTALLATION DRAWINGS WS WITH FOAMLOGIX CAFS Sheet 1 of 3 W...

Page 45: ...45 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation Sheet 2 of 3 WS...

Page 46: ...46 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation Sheet 3 of 3 WS...

Page 47: ...47 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation SCHEMATIC WIRING DIAGRAMS Schematic CAFS 60784 03...

Page 48: ...48 Godiva Ltd Our policy is one of continuous development We therefore reserve the right to amend specifications without notice or obligation Schematic Engine Control 60784 04...

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