Gocycle G2 KICKSTAND Assembly Manual Download Page 3

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Assembly Guide: G2 Kickstand

VERVIEW

This assembly guide details installation of the G2 Kickstand. If you have any questions, or
require any further assistance, please contact

[email protected]

ARTS

IST

To successfully complete the procedure you will require the following parts:

Part Code

Part Description

Quantity

2181 Stand

Rubber

2327 Kickstand

Stud

2384

M8 SS Wave Spring

2385

M8 Thin Nut SS

2387 G2

Kickstand

Assembly

OOL

IST

To successfully complete the installation of the Gocycle Kickstand, you will require the
following tools.

You can purchase special KKL tools by their tool number detailed below.

Part Code

Tool Description

1245

3mm Allen Key

1248

6mm Allen Key

13mm

Spanner

Stud Installation 2.3mm dia Wire (650mm Long Knot 350mm from End)

1283

Cordless Drill 18V

1284

8mm Drill Bit

Summary of Contents for G2 KICKSTAND

Page 1: ...ASSEMBLY GUIDE G2 KICKSTAND Version 1 0 Installation of the G2 Kickstand ...

Page 2: ...ckstand Karbon Kinetics Limited All Rights Reserved i CONTENTS Overview 1 Parts List 1 Tool List 1 1 Battery Removal 2 2 Kickstand Preparation 5 4 Kickstand Installation 6 5 Kickstand Adjustment 10 6 Battery Replacement 11 ...

Page 3: ...ode Part Description Quantity A 2181 Stand Rubber 1 B 2327 Kickstand Stud 1 C 2384 M8 SS Wave Spring 1 D 2385 M8 Thin Nut SS 1 E 2387 G2 Kickstand Assembly 1 TOOL LIST To successfully complete the installation of the Gocycle Kickstand you will require the following tools You can purchase special KKL tools by their tool number detailed below Part Code Tool Description 1245 3mm Allen Key 1248 6mm Al...

Page 4: ...G CARPET TO AVOID DAMAGE TO THE GOCYCLE DASHBOARD DISPLAY 1 1 For ease invert the Gocycle so that it rests on its handlebars and saddle Remove the PitstopWheels 1 2 Ensure that the battery pack is in sleep mode See Owner s Manual for more information Use a 3mm Allen key to undo the battery securing screw as shown 1 3 Remove the screw and battery splash cap ...

Page 5: ...k and red Anderson connectors from within the frame and unplug one at a time as shown 1 5 Locate the other Anderson connectors and unplug 1 6 Ensure all cables are unplugged and none are trapped before continuing 1 7 Carefully pull the battery out of the frame ensuring the cables do not get trapped ...

Page 7: ...2 1 Inspect the stud location hole for any overspray of paint If the hole is clear and free from paint continue to step 3 1 2 2 Affix tape to an 8mm drill bit positioned no more than 10mm from the tip 2 3 Carefully drill the stud locating hole to 8mm Insert the drill no more than 10mm into the frame ...

Page 8: ...from the stud locating hole and a long length protruding from the rear of the frame as shown 3 2 Thread the Kickstand Stud B onto the end of the stud installation wire and tie a knot as demonstrated Tie the knot close to the entrance of the battery hole as shown 3 3 Pull the top end of the stud installation wire and pull the stud through the locating hole Leave a short tail of wire protruding out ...

Page 9: ...nstallation wire through the Stand Rubber A and install over the stud as shown 3 5 Open the legs of the G2 Kickstand E as shown Thread the installation wire through the Kickstand body and install over the Kickstand Stud Keep tension on the wire to ensure the stud remains protruding from the frame ...

Page 10: ...ed All Rights Reserved 8 3 6 Now install the M8 SS Wave Spring C over the stud as shown 3 7 Install the M8 Thin Nut SS D over the stud as shown 3 8 Finger tighten the installed M8 nut onto the Kickstand stud Remove the stud installation wire as shown ...

Page 11: ... Reserved 9 3 9 Insert the 3mm Allen key into the Kickstand Stud as shown Use a 13mm spanner to tighten the nut DO NOT TURN THE ALLEN KEY Note Tighten the nut until the wave spring is flat and the Kickstand does not rotate side to side Kickstand assembly complete ...

Page 12: ...n the Kickstand main body 4 2 Each bolt on each leg of the Kickstand must be adjusted independently using a 6mm Allen key 4 3 To slow the closing of the Kickstand legs tighten each bolt independently 4 4 To increase the speed of closure undo the bolts on each leg Note When adjusting the action of the Kickstand make incremental changes and test regularly to prevent damage to the Gocycle ...

Page 13: ...tery into the frame Ensure not to trap the two main power cables 5 2 Before re plugging the connectors ensure the battery pack is in SLEEP mode See the Owner s Manual for more information Connect the two RED Anderson connectors 5 3 Ensure the connectors are fully closed as shown 5 4 Now connect the two BLACK Anderson connectors ...

Page 14: ...Limited All Rights Reserved 12 5 5 Ensure the connectors are fully closed as shown 5 6 Carefully and neatly push the two Anderson connectors back into the Gocycle frame 5 7 Re attach the Battery Splash Cover and insert the battery securing screw ...

Page 15: ...8 Use the 3mm Allen key to tighten the securing screw IMPORTANT NOTE THE ASSEMBLY STEPS MUST BE CARRIED OUT IN ORDER FAILING TO DO SO MAY RESULT IN DAMAGE TO THE GOCYCLE If you have any further queries or comments please contact Gocycle Technical Support techsupport gocycle com ...

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