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7

Fury X-3 Installation and Operating Instructions

CONNECTION TO MAIN POWER

CAUTION! Electrical connections are to be made by a qualified electrician only! Make sure 
that the service AC input voltage is OFF before wiring charger. 

CAUTION! Risk of Fire! Use on circuits provided with the following branch circuit protection in 
accordance with the National Electric Code, NFPA 70.

**Ensure  AC  wiring  and  AC  plugs  used  meet  NEC  requirements.  Refer  to  the  technical 
specifications section of this manual to view AC input information. 

VAC Input

480VAC

Step 1. Remove Top Panel of Charger

Remove the top panel of the charger by removing the six 
screws shown:

Step 2. Attach Shielded Input Cable or Conduit to Charger
Use an NEC-approved conduit or AC input cable (such as 
type SOOW) to connect to the charger.

Use appropriate minimum wire size or larger for maximum 
kilowatt rating of charger – See Technical Specification Table 
(page 2): Min. AC Input Wire Size (AWG). The hole located in the 
top left corner of the charger must be used for the AC service 
entrance. Place an appropriate cable or conduit clamp in this AC 
service entrance hole.

Step 3. Connect 3-Phase AC Input Power Cables

Ensure ground and power cables have been properly stripped 
(approximately a half inch of insulation from the ends). Loosen 
the securing screws in the AC input block and insert the stripped 
ends of the ground and power cables. Retighten the screws. The 
3-phase input is not phase specific, so AC line input positions are 
interchangeable. Ensure cable or conduit clamp has 
been properly tightened.

AC Service Entrance Hole

Ground

L1
L2
L3

Summary of Contents for FURY X-3

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS FOR FURY X 3 DEDICATED FAST CHARGER FOR INDUSTRIAL BATTERIES ...

Page 2: ...een made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all systems ...

Page 3: ...Main Power Operating Instructions Control Panel Features Charger Operation Viewing Charger and Charging Information Main Menu Eq Mix Actuals Records Settings Info System Information USB Download Charge Records Service and Troubleshooting Power Module Error System Error Power Module Replacement Index 1 2 3 5 5 6 7 9 9 9 11 11 11 11 11 12 12 13 13 13 13 13 14 16 ...

Page 4: ...ilable Intelligent charging technology Intelligent charging technology analyzes battery historical performance and charge data to provide a rapid and efficient recharge while maximizing battery life The charger s diagnostic intelligence evaluates battery state and condition throughout the charging cycle Silicon Carbide MOSFET power Ultra high frequency silicon carbide SiC MOSFET power conversion t...

Page 5: ...ut Wire Size AWG 1 0 1 0 2 0 3 0 4 0 4 0 3 0 qty 2 3 0 qty 2 4 0 qty 2 4 0 qty 2 Cabinet Size 6 Bay 10 Bay Dimensions HxWxD 27 H x 18 6 W x 14 5 D 39 5 H x 18 6 W x 14 5 D Weight 42 lbs modules 9 lbs 65 lbs modules 9 lbs Input Voltage 480VAC 10 3PH 60Hz Efficiency and Power Factor Efficiency 0 94 Power Factor 0 95 max Control Manual and fully automatic control of charge finish and equalization Env...

Page 6: ...on rechargeable battery could lead to possible injury or death from exploding batteries WARNING Risk of electrical shock that can cause serious injury or death Do not touch un insulated battery terminals connectors or other live electrical parts Always make sure the charger is OFF before disconnecting it from the battery Disconnect the charger from input power and battery before servicing Only qua...

Page 7: ...ayer de charger une batterie non rechargeable peut mener à l explosion des batteries et donc à des blessures ou la mort WARNING Risque de choc électrique qui peut causer de graves blessures ou la mort Ne pas toucher les bornes non isolées des batteries les connecteurs ou d autres composants électriques sous tension Toujours s assurer que le chargeur est éteint avant de le déconnecter de la batteri...

Page 8: ...l and national wiring regulations Battery leads should not be altered without prior consultation with service personnel The charger should be sited in a cool dry well ventilated location away from corrosive fumes and humid atmospheres Ambient temperature range must be maintained between 32 F 104 F Ensure ventilation is not obstructed at the left air intake and right exhaust vents The charger is fo...

Page 9: ...oles in the stand base Use inch diameter anchor bolts as a minimum Step 2 Attach Pogo to the Pogo Bracket Attach the pogo to the pogo bracket with the bolts provided Step 3 Hang the Charger on the Stand Hang the charger on the floor mount hanger so that the two slits on the back of the charger line up with the two fins of the hanger Step 4 Mount the Bottom Brace to the Charger and Stand Pre drille...

Page 10: ...arger Use an NEC approved conduit or AC input cable such as type SOOW to connect to the charger Use appropriate minimum wire size or larger for maximum kilowatt rating of charger See Technical Specification Table page 2 Min AC Input Wire Size AWG The hole located in the top left corner of the charger must be used for the AC service entrance Place an appropriate cable or conduit clamp in this AC se...

Page 11: ... 190 213 288 C9901B 1 836 x 30 0 095 0 565 UL 3311 UL 3279 CL 905 220 246 348 C9910B 1 0 1064 x 30 0 095 0 615 UL 3311 UL 3279 CL 905 260 291 444 C9920B 2 0 1330 x 30 0 095 0 664 UL 3311 UL 3279 CL 905 300 336 551 C9930B 3 0 1672 x 30 0 095 0 719 UL 3311 UL 3279 CL 905 350 392 663 C9940B 4 0 2109 x 30 0 095 0 785 UL 3311 UL 3279 CL 905 405 454 820 C4925B 250 MCM 2451 x 30 0 095 0 806 UL 3311 only ...

Page 12: ...ttery If a battery is not connected the Connect Battery Screen is displayed To start a charge cycle attach charger cables to the battery The charger will initialize the battery and be ready to start charging Start Charging If a battery is connected the Press Start Screen is displayed Press the START STOP button to begin charging If AutoStart is enabled the charger will begin charging automatically...

Page 13: ...layed The complete screen displays the battery s state of charge along with its initial state of charge There is also the option to view charge details by pressing the down arrow The details screen provides the same information as the record detail screen 1 2 3 4 6 5 11 10 9 8 7 Viewing Charging Information After a charge has been started the charger will display the following information 1 Amp ho...

Page 14: ...ll follow the user defined schedule for finish and equalize To manually begin an equalize cycle navigate to the Main Menu and select the Eq Menu Select the Equalize option A check next to Equalize indicates a finish and equalize cycle will occur after the regular charge cycle Use Schedule The charger will follow its programmed schedule for equalization and mixing Equalize The charger will finish a...

Page 15: ... termination Settings Set Date and Time Info System Information Settings Menu This menu allows a user to browse current user settings for the charger User Settings Displays the currently configured user settings Schedule Displays the Finish Eq Mix and Finish Makeup schedules Max Amps Displays the max ampere settings for various battery sizes Set Date Allows a user to set the date on the display Se...

Page 16: ...symbol will flash in the bottom left of the screen This error indicates one or more modules has an error If an error occurs that restricts the charger from running properly the following screen will be displayed To find more information on the error press the down arrow on the navigator to access the Error Details screen For service please contact your local sales representative A USB stick can be...

Page 17: ...isconnect Power Cables Disconnect the 3 phase AC input and the DC output cables from the power module you intend to replace by squeezing the clamp releases and pulling Use a 7mm socket wrench to disconnect the ground cable Step 3 Disconnect Power Module Communication Cable s There are two possible configurations for power module communications Directions for disconnecting each type are shown Singl...

Page 18: ...rt the replacement power module Use a flat head screw driver to tighten the mounting screws by pushing in and turning clock wise Using a flat head screw driver adjust the module position selector to match the modules position The power module positions are 1 through 6 starting at the top of the charger as shown in the following table Step 6 Reconnect Communication and Power Cables Reconnect all co...

Page 19: ...o 12 Installation 5 Connection to Main Power 7 Floor Stand 6 Wall Mount 5 Safety 3 Service and Troubleshooting 13 Settings 12 Specifications 2 System Error 13 Wi Fi 1 Wireless 1 Mix 11 Module Error 13 MOSFET 1 Operating Instructions 9 Technical Specifications 2 Troubleshooting 13 Records 11 USB 13 2018ExideTechnologiesExideTechnologiesMilton GA30004 GB508008 18 ...

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