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GMP RTR-380COMBI, User Manual

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GMP RTR-380COMBI User Manual Download Page 19

HOW TO LAMINATE

Decurling Bar 

Heating roller  Pull Roller 

Separator 

FILM 

Label OR Media 

Rewinder 

[Single side 

WEB DIGRAM

] 

Loading films(OFF - LINE) 

[SLEEKING  WEB DIGRAM] 

Paper Liner 

[MICRONEX WEB DIGRAM] 

SEPERATOR Label 

Paper Liner 

SLEEKNG FOIL 

Label OR Media 

Paper Liner 

COLD FILM 

Label OR Media 

[COLD LAMINATING WEB DIGRAM] 

MICRONEX FILM 

19/25

Summary of Contents for RTR-380COMBI

Page 1: ...380COMBI User Manual Before operating the unit please read this manual thoroughly and retain it for future reference The design specification of the machine could be changed for improvement without any prior notice ...

Page 2: ...Malfunction Measures 22 page Contents 7 page Product Specification 24 page Each Part Name 8 page Subsidiaries 25 page Transportation Installation 9 page How to use the control panel 10 page How to use Main Device 13 page How to laminate 15 page Pre information How to install Maintenance Service ...

Page 3: ...fer serious injury or death Caution If you ignore this symbol you could receive a serious injuty or loss property This symbol means a prohibited action If you ignore a prohibited action you could suffer a personal injury and damage the machine This symbol means a required action If you donot follow this action your safety is not guaranteed Requried action will be included in this symbol Reference ...

Page 4: ...f electricity could cause an electric shock Do not pull the plug or bend improperly Do not use materials near a naked flame Do not dissemble make repairs or convert the machine Contact your dealer for repairs Contact with the purchase place about the checks inside the laminator or making repairs Do not spill any liquids on the laminator as this will cause damage and a possible electric shock Do no...

Page 5: ...r humidity Do not place any materials on the laminator as they could catch a fire Avoid the direct sunlight for the installing the machine Make sure no vibration and dusts are found in the place during the installation Avoid the dark and slope place for installation Do not place any materials on the laminator as they could catch a fire Do not touch the film and laminating machine just after lamina...

Page 6: ... botton and emergency switch will work All stystems stop if turning it clockwise as below it reutnr to normal Safety Cover It is to prevent the injury like the burning in the high temperature roller getting stucked to the motor drives The safety covers switch installed in left right sides stop the system when the cover is open Meke sure that the safety cover is always closed except the film loadin...

Page 7: ...PACKING CONTENTS Item Q ty EA LAMINATOR 1 User Manual 1 4mm T Wrench 1 3mm L Wrench 1 3 15A FUSE 2 6 3A FUSE 2 LAMINATOR User Manual Packing Contents 7 25 ...

Page 8: ...Tension Handle 5 Decurling Adjusment Handle 6 Upper Rewinder Tension Handle 7 Seperator 8 Power 9 Lower Rewinder Tension Handle 10 Control Panel 11 Lower Film Shaft 12 Buffer Idle Shaft 13 Safety Cover 14 Upper Film Shaft Each Part Name 8 10 13 6 11 9 12 14 1 7 4 5 3 2 Please refer to main devices 8 25 ...

Page 9: ...t use many product simultaneously with one outlet Outlet overheating can be a reason of fireflame Warning Only use the specified power and voltage It can be a reason of fireflame or an electricity fireflame Warning Insert inside the outlet certainly Outlet overheating a reason of a fireflame Warning The socket outlet shall be installed near the equipement and shall be easily accessible Connecting ...

Page 10: ...ob mode K Button for selecting fan ON OFF Details of control panel A Display To show laminating roller temperature state To show roller speed To show job mode To show message T show laminating roller temperature state It shows temperature set of up low hot roller present temperature Regarding how to set temperature refer to function of TEMP button It usually shows temperature set When pressing MAS...

Page 11: ...ING When roller is released this appears This comes up in the state of STOP or PRESSURE RELEASE B MASTER DIAL Dial to adjust value set for up low roller temperature C D job speed I job mode J How to use master dial After selecting function button which can adjust value set set value you want by rotating MASTER DIAL When rotating MASTER DIAL to right value set is increased When rotating it to left ...

Page 12: ...pressurization release Button for roller pressurizing or releasing Use this function for roller reverse running or when installing film at the beginning of job H Button for selecting printer IN LINE OFF LINE Button for selecting function of connecting printer IN LINE type or OFF LINE type I Button for setting speed To set laminating speed Speed setting range is 1 9 Speed setting After pressing SPE...

Page 13: ...o decrease its tension Adjust its tension to remove wrinkle of film at the rollers Basically a laminted result is curled downward increase the top film tension and increase bottom film tension when a laminated result is curled upward BUFFER for integrated operation with printer the buffer controls laminating speed automatically in accordance with prints speed If laminating speed is higher than pri...

Page 14: ...led by the knob Turn the knob to the right to increase its decurling volume and turn it left to decrease is volume Curling Direction when the knob is turned to right Curling Direction when the knob is turned to left NOTE Adjust the decurler angle in accordance with thickness material of substrate SEPERATOR to separate the liner for Micronex lamination for film loading remove the separator open the...

Page 15: ...ng laminating roll film Remove the Film shaft holder fixing pin and pull the Film shaft holder Remove a film core by using the film holder fixing pin Load the roll film Please pay attention to the direction of the film Insert the film core close the film shaft holder and fix the holder by using a pin Put the film on the center line of the machine and tighten the bolt Remarks To prevent contaminati...

Page 16: ...not pass the guide roller it would cause wrinkles It would be helpful if you preheat the roller before doing this step 1 Insert the loading paper between the upper lower roller when the machine is stopped The paper length must be long enough pass the decurling bar and deculing guide roller and should adequately contact the Pull roller 1 2 3 Close the upper cover and press the run button and attach...

Page 17: ...m This program is to apply the change of the job speed within 20secs if the job speed is rapidly increased This delays the temperature decrease caused by the high speed rotation to prevent the low temperature that causes deterioration of laminating quality 2 Temperature control program the heater would be linked with speed to compensate the heat of the roller faster while the roller is on the job ...

Page 18: ...ou expected please lower the speed or increase the temperature Standard Laminating Speed and Temperature Speed 1 Temp 10 Thickness 25mic if you decrease the speed by 1 the effect is almost the same as increasing the temperature by 10 and if the film is 25mic thicker you have to increase the temp by 10 or decrease the speed by 1 Things that you could not do hot lamination Warining Please be informe...

Page 19: ... FILM Label OR Media Rewinder Single side WEB DIGRAM Loading films OFF LINE SLEEKING WEB DIGRAM Paper Liner MICRONEX WEB DIGRAM SEPERATOR Label Paper Liner SLEEKNG FOIL Label OR Media Paper Liner COLD FILM Label OR Media COLD LAMINATING WEB DIGRAM MICRONEX FILM 19 25 ...

Page 20: ... Lower roller Temp 0 Speed 5 2 SLEEKING Upper Roller Temp 130 Lower roller Temp 0 Speed 3 3 MICRONEX Upper Roller Temp 130 Lower roller Temp 0 Speed 3 4 Double side Lamination Upper Roller Temp 110 Lower roller Temp 110 Speed 5 Set temperature and laminating speed depend on the Lamination quality PRINTER Single side Lamination Loading Film IN LINE FILM FILM 20 25 ...

Page 21: ...ller Film front edges could be folded How to clean the roller In high temp condition put a normal paper not coated paper not printed paper into the laminator This has to be done for several times to take a glue from the roller Roller Cleaning Cycle When a job is completed basically but if it would be needed for heavy job at once clean the roller per 10 sheets lamination CLEAN BODY Body Cover has t...

Page 22: ...n of Control Panel 2 Power Cord or Heater Wire is short 2 Ask to a supplier Single Side laminated results 1 Decurling value is too high or too low 1 Refer to Decurling Device of Main Device are curled Double Side laminated results 1 Top Roll Film tension is too high 1 Turn the film tension adjustable handle to the left to reduce its tension are curled upward 2 Bottom Roll Film tension is too low 2...

Page 23: ...ase Laminating Roller pressure Laminated results has below E 1 Laminating Roller temp is too high 1 Reduce Laminating Roller set up temp 2 Pull Roller temp is too high 2 Activate the cooling fan Turn off the machine and cool down the machine for around 30mins Laminated results has below F 1 Laminating Roller Temp is too high 1 Reduce Laminating Roller set up temp Symptoms on Laminated Results 23 2...

Page 24: ...x Laminating Width mm 380 Laminating Film Thickness mic 25 250 Substrate Thickness g 80 350 Operating Temperature 150 MAX Heating System INFRARED HEATER Temperature Control JOG DIAL Speed Control JOG DIAL Roller Pressure System AUTO Roller Pressure Release Button Film Core 77mm 3 DUAL Type of Main Motor DC GEARED MOTOR Type of Rewinder Motor Link to Main Motor Cooling System BLOWER 24 25 ...

Page 25: ... No 82 31 943 3600 http www gmp com GMP PROGRAPHICS Germany GmbH EU Prographics Center for Distribution Marketing Service and Training Address Robert Bosch Str 4 D 56751 Polch Germany Tel No 49 2654 9490 0 Fax No 49 2654 9490 90 European Lamination Service Center http www gmp germany de KOREA GERMANY 25 25 ...

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