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GMP QTOPIC-380, User Manual

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GMP QTOPIC-380 User Manual Download Page 35

TROUBLE SHOOTING

Trouble Type

Reason

How to solve

Roller is not heated

1. Temperature sensor's malfunction

1. Contact dealer or A/S Center

not increase above a certain temp.

2. Odds between the temp. sensor and laminating 

2. Remove odds

roller

3. Heater's disorder

3. Contact dealer or A/S Center

4. THERMOSTAT is working

4. Try again after cooling sufficiently

if same problems happens, contact dealer or A/S Center

Compressor is not working smoothly

1. Check the compressor or pressure gauge

Power is not  "ON"

1. Check the Power switch is "OFF"

2. FUSE Disconnection

2. Exchange the attached  250V/15A fuse.

Others 

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Summary of Contents for QTOPIC-380

Page 1: ...2015 06 User Manual for QTOPIC 380 Before you operate the product this manual has to be read by operator External Design Specification can be changed for improvement without any prior notice ...

Page 2: ...ow to move install 11 13 page DIGITAL SLEEKING SOLUTION SLEEKING SOLUTION Introduction 37 page HOW TO USE CONTROL PANEL GLOSS MATT SLEEKING 38 41 page Explanation of Control Panel 14 16 page HOLOGRAM SLEEKING 42 45 page Explanation of Display 17 18 page METALLIZE PRINTING 46 47 page Error Message 19 20 page SLEEKING FOIL SPECIFICATION 48 page MAIN DEVICES Lamination 21 23 page Cutting 24 page How ...

Page 3: ...ou could suffer serious injury or death Caution If you ignore this symbol you could receive a serious injury or loss of property This symbol means a prohibited action If you ignore a prohibited action you could suffer a personal injury and damage the machine This symbol means a required action If you don t follow this action your safety is not guaranteed Required action will be included in this sy...

Page 4: ...ity could cause an electric shock Do not pull the plug or bend improperly Do not use materials near a naked flame Do not use the machine in the sealed place Only use the specified power and voltage It can be a reason of fire flame or an electricity fire flame Do not dissemble make repairs or convert the machine Contact your dealer for repairs Ensure all hair neckties necklaces are kept free of the...

Page 5: ...he following places Gas stove Ventilator or Air conditioner due the higher temperature or higher humidity Do not place any materials on the laminator as they could catch a fire Avoid the direct sunlight for the installing the machine Make sure no vibration and dusts are found in the place during the installation Avoid the dark and slope place for installation Do not place any materials on the lami...

Page 6: ...ollers rotation and system operation In case of emergency use this switch Position of E Stop Switch How to use Press the Red button to operate the Emergency Stop Switch All system is stopped when this is pressed Turn the switch to the right to release from Emergency Status Emergency Stop Switch E STOP S W 6 48 ...

Page 7: ... and heating plate with your hand as you could be burnt Do not touch on the heating part Roller s higher temperature and press can damage your body Chain Caution Do not your body wound into a chain You can suffer an injury Electricity Caution Inside the machine high voltage flows Do not open the outer case You can suffer injury or sudden death with electricity shock Warning Stickers 7 48 ...

Page 8: ...WARNING STICKERS Warning Stickers 8 48 ...

Page 9: ...Y EA LAMINATOR 1 FEED TABLE 1 FEED TABLE GUIDE 2 AIR COMPRESSOR 1 AIR HOSE 1 GLASS TUBE FUSE 20mm 250V 5 0A 2 GLASS TUBE FUSE 20mm 250V 6 3A 2 5mm L WRENCH 1 USER MANUAL 1 SLEEKING IDLE ROLLER 1 Packing Contents QTOPIC 380 9 48 ...

Page 10: ...nsion Adjustment Knob Roller Pressure Adjustment Device Control Perforator Optional Decurling Adjustment Knob Feeding Table Film Shaft Extension Feeding Table Optional Tray Paper Bursting Roller Power S W Feeding Gate Paper Guide Roller Safety Cover Air Compressor Rewinder 10 48 ...

Page 11: ...uneven surfaced ground 2 If the machine has to be moved by 10m or longer distance 3 If the packing is removed for moving This bellows are for use of casters for moving 1 If moving distance is shorter than 10m in the same place of installation 2 At least 2 persons are required for moving Push the corner of the machine gently slowly EXPLANATION OF CASTER WHEEL To move the machine in the same place s...

Page 12: ...safety Otherwise this could be a cause of malfunction or electric shock WARNING Do not plug the product with the other devices at 1 outlet at the same time Otherwise this could be a cause of fire by overheat at outlet WARNING Please keep the specification of power voltage Otherwise this will be a cause of fire electric shock WARNING Inset the power plug inside firmly Otherwise this will be a cause...

Page 13: ...t is recommended to place the air compressor at outside of the laminator NOTE A large amount of moisture water is produced from the compressor during its operation For dry filter it is necessary to remove such moisture water at least 1time per a day Connection for Air Compressor 화살표 방향으로 눌러주십시오 Connect the air hose to the air compressor Plug in at Independent Power System 13 48 ...

Page 14: ...AL 1 While the MASTER DIAL is pressed the current temp is displayed 2 Press SPEED button and MASTER DIAL at the same time it makes COUNTER RESET C TEMP Button to set up the Roller Temp To set up the Roller Temp Temp Setting Range is 0 150 Press TEMP button to ON and set up a required temp with MASTER DIAL The set up value is saved automatically after 5 secs D PAPER LENGTH Button to set up Paper Le...

Page 15: ...e of Factory Setting Progress Waiting is blinking and displaying for around 15 secs After on the setting value in JOB mode is changed to Factory Setting Values G BURST POSITION Set up button for the Bursting Point To set up operation point of Bursting Roller Bursting Point range is 360 530 mm How to set up Bursting Point Press BURST POSITION button and set up its position with MASTER DIAL The set ...

Page 16: ...on is activated In STOP status the button is not activated K RUN Operation Button To operate the machine Press RUN button to operate roller with engagement L STOP Stop Button Stop the machine operation Press STOP button to stop roller and the rollers are disengaged top the machine operation Press STOP button to stop roller and the rollers are disengaged M BURST SPEED Button to operate Lower Bursti...

Page 17: ...il Film Set Temp 115 Nylon Nylonex Film Lamination Set Temp 130 FOIL H Higher Temp for Foil Film Set Temp 125 PET L Lower Temp for Perfex Film Set Temp 90 User 1 Operator Set up Mode 1 PET_H Higher Temp for Perfex Film Set Temp 110 User 2 Operator Set up Mode 2 FUS L Lower Temp for Sleeking Foil Set Temp 125 User 3 Operator Set up Mode 3 FUS_H Higher Temp for Sleeking Foil Set Temp 135 NOTE Refer ...

Page 18: ...planation of Control Panel to set up In initial job start at lower speed READY Laminating Roller Temp Status Display To display Ready for Lamination It displays WAIT or READY W WAIT Not suitable for lamination Temp is higher or lower for lamination R READY Good for lamination Start lamination C 0062 Counter Display Counter for sheet for a certain time period It can be reset if it is required Count...

Page 19: ... switch release to back to normal NOTE This message is shown for 3 secs as the RUN is pressed S opn Temp Sensor is short or Contact between Slip Ring Brush is not good the message is displayed As this message is displayed check the mentioned parts WARNING Power has to be OFF to check the mentioned parts Ovr H This message is displayed when the Laminating Roller temp is higher than 170 This is caus...

Page 20: ...e is in STAND BY mode Upper Roller set temp is higher than 80 in system stop status STAND BY time system starts after 2 hrs from it the machine is in STAND BY MODE In this status STAND BY STATUS message is blinking on LCD panel To release from STAND BY MODE press RUN button in STAND BY mode POWER OFF This message means the machine is in POWER OFF mode 1 hours after STAND BY mode POWER OFF mode sta...

Page 21: ...ssure is less than 0 6MPa 6 Decurler It is natural thing to have the curled laminated results after lamination This is not caused by the trouble in the Laminator Decurling Device is to avoid the Curling on the Laminated Results after single side lamination Adjust the Decurling Status with the Handle as the Pictures Rotate the Handle to the Right to increase the Decurling Value and rotate it to the...

Page 22: ...a substrate on feeder When the lamp is ON put a substrate on the feeder table Feeder makes distance of substrates automatically With the transparent cover feeding status and shutter height can be checked LAMP ON Feeder is operated Substrates on Feeder is fed LAMP OFF Feeder is stopped Substrates are on Feeder Table for feeding Paper Guide To feed substrate straight and it can be adjusted for subst...

Page 23: ...ht to increase its tension and turn it left to decrease its tension Adjust its tension to remove wrinkle of film at the rollers Basically a laminted result is curled downward increase the top film tension and increase bottom film tension when a laminated result is curled upward REWINDER TENSTION ADJUSTMENT KNOB This handle functions is to adjust tensile of film of rewinder Use this handle when fil...

Page 24: ...st perforator Pressure adjustment bolt WARNING In the initial loading status if the perforator is needed to be moved loosen the perforator Pressure adjustment bolt Otherwise blade or roller could be damaged Skewing Wheel To help cut the laminated results and this is used to avoid torn film for cutting process As the right picture make the laminated results have curved line to have quality results ...

Page 25: ...Core Adaptor into film core and close the film shaft holder Then place the fixing pin 5 Place film roll at the central area of shaft and tighten up the fixing bolt NOTE To avoid contamination on roller use film that is shorter width than substrate by 5 10mm Film Position In accordance with Single Side Lamination condition the substrate width has to be wider than the film width by 5 10mm Otherwise ...

Page 26: ... This is for sleeking operation to display gloss matt hologram gold silver foil in various effect The method of installation of Idle roller film for Sleeking is as below THE OTHER DEVICES 1 removing perforator Skewing Wheel 2 Install idle roller for SLEEKING WEB 1 Push up the tray table holding part ⓐ 2 Push up the ratch and be anchored with another hand 3 Release a grip 1 Push up the tray table h...

Page 27: ...ce the film shaft holder and insert the fixing pin Procedure Remove the Film Shaft Holder Fixing Pin Pull the Film Shaft Holder Insert or Remove film roll into or from Film Shaft Insert a film roll into the film shaft after the holder fixing pin is removed Tighten the Film core fixing bolt after film is loaded Use the 5mm wrench in the packing NOTE Use 5 10mm short width films than substrate If th...

Page 28: ...ess RUN to make roller engage and lamination is processed Feeding gap Feeding error has to be checked for the 1st 3 4 sheets feeding For test lamination the lower speed 3 5m min is recommended Then its test result is good increase its speed NOTE When misfeeding sensor is lit The roller is not working eventhough pushing run button Plese follow the direction belows Insert paper into the laminating r...

Page 29: ... on MAIN mode of Control Panel to reduce setting value of substrate length 2 Curling on Substrate Check the curling status of substrate and adjust curling with decurler It is natural thing to have curled laminated results for single side lamination Then this is not caused by a trouble in laminator Curling Way for Right Direction Rotating of Handle Curling Way for Left Direction Rotating of Handle ...

Page 30: ...he higher temp 3 Basically the thinner substrate requires the further faster speed and the lower temp 4 If it requires to have the exact lamination condition but no rare test materials set conditions with the similar materials firstly after on check its required estimated conditions to the lamination 5 If a sheet would not be fed into the feeder this will be a cause of wrinkle on the laminated res...

Page 31: ...Caution When cleansing the roller use isoprophilene alcohol only Caution after lamination the laminating roller temp is too high if it would be contacted to body this could be a cause of burn Main Body Cleaning Main body and cover should be cleansed with soft linen Caution Segregate the power plug from the outlet It can be a reason of fire flame Caution Using flammable chemicals such as Acetone or...

Page 32: ...er No feeding 1 The edge of paper conflict with the feeder 1 Spread the paper rightly and laminate 2 Paper is conveyed on only just two lines 2 Necessarily check the paper is conveyed with more than 3 lines Feeding paper array is not 1 Paper loading is not good on the feeding table 1 Use paper guide good 2 Conveyer belt tension is not good 2 Adjust the tension using conveyer belt tension control b...

Page 33: ...is broken 2 Exchange the rubber roller Contact dealer or A S Center 3 Laminating roller pressure is irregular 3 Contact dealer or A S Center 4 Paper width is 30mm larger than film width 4 load the paper edge 3 5mm inside the film Laminating results curling 1 Decurling Value is lower 1 Refer to laminating part Decurling Control 2 Paper thickness is thin 2 Not use the paper below 80 120g Film sticks...

Page 34: ...d Refer to the Perforator Perforator Control 2 Cutting roller pressure is not good 2 Adjust the height of rollers using Cutting roller height control Knob Refer to the Cutting roller height control Knob 3 Cutting timing is not regular 3 Timing resetting using BURST POSITION button on control panel Functional Adjustment refer to BURST POSITION part 4 When not using POLYNEX OPP film 4 Contact dealer...

Page 35: ...r and laminating 2 Remove odds roller 3 Heater s disorder 3 Contact dealer or A S Center 4 THERMOSTAT is working 4 Try again after cooling sufficiently if same problems happens contact dealer or A S Center Compressor is not working smoothly 1 Check the compressor or pressure gauge Power is not ON 1 Check the Power switch is OFF 2 FUSE Disconnection 2 Exchange the attached 250V 15A fuse Others 35 4...

Page 36: ...ted Voltage AC 220 240V 50 60Hz Power Consumption 2 0 kw 9A Warm up Time 6 mins Heating System INFRARED HEATER Roller Temperature MAX 150 Temp Control JOG DIAL Speed Control JOG DIAL Bursting Motor DC MOTOR Roller Pressure System Pneumatic Cylinder Film Core 77MM 3 DUAL Cutting System BURST CUTTING WITH PERFORATOR External Design Specification could be changed without any prior notice for improvem...

Page 37: ... FINISH SLEEKING FOIL GLOSS SLEEKING FOIL MATT SLEEKING FOIL 2 HOLOGRAM HOLOGRAM SLEEKING FILM SPARKLE HOLOGRAM HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM MILKY WAY HOLOGRAM STAR HOLOGRAM SPECTRUM HOLOGRAM 3 METALLIC SLEEKING FOIL GOLD SILVER METAL BLUE METAL GREEN METAL RED 4 IMAGE TRANSFER Transfer any kind of image can be transferred to any surface with GMP Transfer Media GMP Laminators DIGITAL SLEE...

Page 38: ... of results Conditions for GLOSS MATT SLEEKING FOILS Model Speed Set Temp Pressure MPa Protopic series 3 110 0 5 Table 1 1 Picture 1 1 How to load the Foils Picture 1 2 NOTE To have various sleeking effect of whole page spot hologram etc the sleeking bar is required How to install the sleeking bar please refer to the Main Device 1 GLOSS MATT SLEEKING 38 48 ...

Page 39: ...s PIONEER 5000 FUSER POD Prints DIGITAL PRINT FILM LAMINATOR Film Loading SLEEKING FINISH 2 Whole Page Gloss Matt SLEEKING SOLUTION 1 Print Out POD Prints 2 Load GLOSS MATT SLEEKING FOIL Refer to the Picture1 2 How to load the Foils 3 Setting Roller Temp 110 Speed 2 4 Put substrates on the Feeder Table and Press RUN 5 Whole surface has Gloss Finish Table 1 2 Whole Page Gloss Matt Sleeking 39 48 ...

Page 40: ...ITAL PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 3 Print the Background Image 4 Only the Spot Image has Sleeking Table 1 3 Spot Gloss Matt Sleeking 3 Spot Gloss Matt SLEEKING SOLUTION with Prints 2 Print the Spot Image only and Sleeking 40 48 ...

Page 41: ...LEEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 2 Print out the Background Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Spot Image on the Laminated Surface 5 Sleeking on the Printed Surface in process of Table 1 2 6 Only the Spot Image has Sleeking Effect Table1 4 Spot Gloss Matt Sleeking 4 Spot Gloss Matt SLEEKING SOLUTION with ...

Page 42: ...peed Set Temp Pressure MPa SPARKLE HOLOGRAM PROTOPIC II Series 3 105 0 5 HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM Table 2 1 MILKY WAY HOLOGRAM STAR HOLOGRAM SPECTRUM HOLOGRAM MOSAIC HOLOGRAM Picture 2 1 How to load the Foils Picture 2 2 NOTE To have various sleeking effect of whole page spot hologram etc the sleeking bar is required How to install the sleeking bar please refer to the Main Device 1 HO...

Page 43: ... Series EUROLAM 540 Series PIONEER 5000 FUSER POD Prints DIGITAL PRINT FILM LAMINATOR Foil Loading SLEEKING FINISH 2 Whole Page HOLOGRAM SLEEKING SOLUTION 1 Print Out POD Prints 2 Load Hologram Sleeking Foil Refer to the Picture1 2 3 Setting Roller Temp 105 Speed 2 4 Put substrates on the Feeder Table and Press RUN 5 Hologram Sleeking Effect on the Whole Page Table 1 2 Whole Page Hologram Sleeking...

Page 44: ...s DIGITAL PRINT POD Prints SLEEKING FINISH OFFSET Prints 2 Spot HOLOGRAM SLEEKING SOLUTION Table 2 3 Spot Hologram Sleeking 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 3 Print the Background Image 6 Only the Spot Image has Hologram Sleeking Effect 2 Print the Spot Image only and Sleeking 44 48 ...

Page 45: ...NISH OFFSET Prints 3 Spot HOLOGRAM SLEEKING SOLUTION with Lamination Table 2 4 Spot Hologram Sleeking with Lamination 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 2 Print out the Background Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Spot Image on the Laminated Surface 5 Sleeking on the Printed Surface in process of Table 2 2 d 6 Only the Spot Image h...

Page 46: ...TALLIC SLEEKING FOIL GOLD Model Speed Set Temp Pressure MPa SILVER PROTOPIC II Series 3 110 0 5 Table 3 1 How to load the Foils Picture 3 1 Picture 3 2 NOTE To have various sleeking effect of whole page spot hologram etc the sleeking bar is required How to install the sleeking bar please refer to the Main Device 1 SPOT METALLIC SLEEKING 46 48 ...

Page 47: ...leeking 2 Spot METALLIC SLEEKING POD Prints DIGITAL PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints 5 Only Spot Image has the Sleeking Effect 1 Cut the Spot Image Picture 3 1 with Image Editing Program 2 Print out the Spot Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Background Image 47 48 ...

Page 48: ...1000M 2000M MATT 77CORE 1000M 2000M DUAL 77CORE 1000M 2000M HOLOGRAM SLEEKING FOIL SPECTRUM MILKYWAY CRYSTAL STAR MOSAIC SPARKLE HYPER PLAID HOLOGRAM SLEEKING FOIL PET12 77CORE 1000M HOLOGRAM SLEEKING FOIL PET25 77CORE 1000M HOLOGRAM SLEEKING FOIL PET50 77CORE 1000M HOLOGRAM FOIL UV20 77CORE 1000M HOLOGRAM FOIL UV30 77CORE 1000M SLEEKING FILM 48 48 ...

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