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D5212

 - SIL 2 Quadruple Repeater Power Supply 

G.M. International ISM0361-3 

General Description: 

The quadruple channel Repeater Power Supply D5212Q provides a fully floating DC supply for energizing conventional 2-wire 0/4-20 mA transmitters located in Hazardous Area, and 
repeats the current in Safe Area to drive a load in applications requiring SIL 2 level (according to IEC 61508:2010) in safety related systems for high risk industries. 

Function: 

4 channels I.S. analog input for 2-wire loop powered transmitters (or separately powered inputs, only for channels 1 and 2), providing isolation between input, output and supply, and 
current source output signals. The module is fully configurable to achieve any desired input/output combination: any number of outputs can be independently linked to each input. 
Output function can be configured as: adder, subtractor, low/high selector. An optically coupled open-drain alarm output with user-settable trip point is also provided. 
Modbus RTU RS-485 output is available on Bus connector to interface digital device. 

Configurability:

 

Totally software configurable (no jumpers or switches), by PC via USB with PPC5092 adapter and related configurator software or by RS485 Modbus output, in order to choose: input 

signal range, linear or reverse output signal, alarm trip point, low, high, window or fault repeater alarm mode, hysteresis, delay time. 

 

Mounting on standard DIN-Rail, with or without Power Bus, or on customized Termination Boards, in Safe Area or in Zone 2. 

 

 

 

Technical Data 

Characteristics 

Supply:

 

24 Vdc nom (21.5 to 30 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp, 2 A time lag fuse internally protected. 

Current consumption @ 24 V:

 200 mA max. with 20 mA input/output for 4 channels. 

Power dissipation:

 2.75 W max. with 24 V supply voltage and 20 mA input/output for 4 channels. 

Isolation (Test Voltage): 

I.S. In/Out 1.5 KV; I.S. In/Supply 1.5 KV; Out/Supply 500 V; I.S. In/Alarm 1.5 KV; Supply/Alarm 500 V; Out/Alarm 500 V. 

Input: 

0/4 to 20 mA (2 wire Tx current limited at 

 25 mA) and separately powered inputs (only for channels 1 and 2). 

  Transmitter line voltage:

 

14.5 V typical at 20 mA with max. 20 mVrms ripple, 14.0 V minimum. 

Integration time:

 500 ms. 

Resolution / Visualization:

 1 

μ

A. 

Fault: 

Out-of-range (burnout) fault detection can be enabled or disabled. Any analog output can be programmed to detect fault condition forcing downscale or highscale. Alarm can be 

programmed to detect fault condition. Fault conditions are also signalled via Power Bus or Termination Board and by a red LED on the front panel (one for each channel). 

Out-of-range:

 low and high separated trip point values are fully programmable. 

Output: 

0/4 to 20 mA, on max. 300 

 load source mode, current limited at about 25 mA. 

Response time:

 100 ms max. (10 to 90 % step change). 

Output ripple:

 

 20 mVrms on 250 

Modbus Output: 

for parameter configuration and burnout / fault indication. Modbus RTU protocol up to 57.6 Kbit/s with RS-485 connection on Power Bus connector. 

Alarm: 

Trip point range: 

within rated limits of the input sensors. 

Output: 

voltage free SPST photoMOS: 100 mA, 60 Vdc (

 1 V voltage drop). 

Performance: 

Ref. Conditions 24 V supply, 250 

 loads, 23 ± 1 °C ambient temperature. 

Calibration accuracy: 

 ± 0.05 % of full scale on inputs and outputs. 

Linearity error: 

 ± 0.05 % of full scale on inputs and outputs. 

Supply voltage influence: 

 ± 0.02 % of full scale for a min to max supply change. 

Load influence: 

 ± 0.02 % of full scale for a 0 to 100 % load resistance change. 

Temperature influence: 

 ± 0.01% of input full scale and 

 ± 0.005 % of output full scale for a 1 °C change. 

Compatibility: 

CE mark compliant, conforms to Directives: 
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating:

 temperature limits -40 to + 70 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 

temperature limits -45 to + 80 °C. 

Max altitude:

 2000 m a.s.l. 

Safety Description: 

ATEX:

 II 3(1)G Ex nA [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I; 

IECEx:

 Ex nA [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I, 

UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA [ia Ga] IIC T4 Gc 

C-UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA [ia Ga] IIC T4 Gc X 

EAC-EX: 

2Ex nA [ia Ga] IIC T4 Gc X, [Ex ia Da] IIIC, [Ex ia Ma] I 

CCC:

 Ex nA [ia Ga] IIC T4 Gc, [Ex ia Ga] IIC, [Ex iaD] 

associated apparatus and non-sparking electrical equipment. 
Uo/Voc = 24.1 V, Io/Isc = 86 mA, Po/Po = 516 mW at terminals 13-14, 15-16, 17-18, 19-20. 
Uo/Voc = 1.1 V, Io/Isc = 56 mA, Po/Po = 16 mW at terminals 21-22, 23-24. 
Ui/Vmax = 30 V at terminals 21-22, 23-24. 
Ii/Imax = 128 mA at terminals 21-22, 23-24. 
Ci = 2.1 nF, Li = 0 nH at terminals 21-22, 23-24. 
Um = 250 Vrms, -40 °C 

 Ta 

 70 °C. 

Approvals: 

DEMKO 18 ATEX 2017X conforms to EN60079-0, EN60079-11, EN60079-15; IECEx ULD 18.0013X conforms to IEC60079-0, IEC60079-11, IEC60079-15. 
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15, 
UL 121201 for UL and CSA C22.2 60079-0, CSA C22.2 60079-11, CSA C22.2 60079-15 CSA C22.2 No. 213 for C-UL. 
RU C-IT.EX01.B.00018/19 conforms to GOST 31610.0,GOST 31610.11, GOST 31610.15. 
CCC 2020322316000978 conforms to GB3836.1, GB3836.4; GB3836.8, GB12476.1, GB12476.4. 
DNV No. TAA00001U0 and KR No.MIL20769-EL002 for maritime applications. 
SIL 2 conforms to IEC61508:2010 Ed.2. 

Mounting:

 

EN/IEC60715 TH 35 DIN-Rail, with or without Power Bus or on customized Termination Board. 

Weight:

 about 120 g. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm

2

Location:

 Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4 installation. 

Protection class:

 IP 20. 

Dimensions: 

Width 22.5 mm, Depth 123 mm, Height 120 mm. 

Summary of Contents for D5212Q

Page 1: ...D5212 SIL 2 Quadruple Repeater Power Supply G M International ISM0361 3 SIL 2 Quadruple Repeater Power Supply DIN Rail and Termination Board Model D5212Q D5212Q INSTRUCTION MANUAL...

Page 2: ...e mode current limited at about 25 mA Response time 100 ms max 10 to 90 step change Output ripple 20 mVrms on 250 Modbus Output for parameter configuration and burnout fault indication Modbus RTU prot...

Page 3: ...instruments associated with the barrier Terminal block connections HAZARDOUS AREA SAFE AREA Output Ch 1 1 Output Ch 1 2 Output Ch 2 3 Output Ch 2 4 Output Ch 3 5 Output Ch 3 6 Power Supply 24 Vdc 9 P...

Page 4: ...ea Hazardous Locations and group encountered and that its maximum allowable voltage current power Ui Vmax Ii Imax Pi Pi are not exceeded by the safety parameters Uo Voc Io Isc Po Po of the D5212Q Asso...

Page 5: ...I I I In 2 In 4 2 Wire Tx 2 Wire Tx External Powered Tx 2 Wire Tx 2 Wire Tx Common positive connection for passive transmitter input SIL 2 SIL 2 SIL 2 SIL 2 Common negative connection for active tran...

Page 6: ...all connections Identify the function and location of each connection terminal using the wiring diagram on the corresponding section as an example Connect 24 Vdc power supply positive at terminal 9 an...

Page 7: ...range 0 to 24 mA Over range analog output value in over range condition range 0 to 24 mA Fault output value analog output value in case of fault condition range 0 to 24 mA Fault in case of analog outp...

Page 8: ...nts the second operand used for the output operation Input 2 represents the second operand used for the output operation Input 3 represents the second operand used for the output operation Input 4 rep...

Page 9: ...ult High 16 bits 1 129 Input4 Downscale Low 16 bits 1 130 Input4 Downscale High 16 bits 1 131 Input4 Upscale Low 16 bits 1 132 Input4 Upscale High 16 bits 1 133 Input4 Fault Switch 3 134 Input4 Low Ra...

Page 10: ...High 16 bits 1 Output Data R 553 Output 2 virtual value Low 16 bits 1 Output Data R 554 Output 2 virtual value High 16 bits 1 Output Data R 558 Output 3 virtual value Low 16 bits 1 Output Data R 559...

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