Glow-worm Hideaway 40C FF Instructions For Use Installation And Servicing Download Page 9

9

2000225005B

3 Flue and Ventilation

Important Notes

The flue must be installed in accordance with the rules in force
in the countries of destination.

The flue must be in accordance with the current issue of
BS5440 Part 1.

The Chimney Flue Adapter Kit  (Pt. No. 2000461993) socket is
designed to take flue pipes to the current issue of BS567.  If a
flue pipe to BS715 is to be used, an adapter must be fitted to the
boiler flue socket.

The flue must be at least equivalent to 1m vertical.

The maximum flue length must not exceed 15m vertical.

Due to the Sedbuk D efficiency of the Hideaway FF if the flue
length exceeds the following ;

40C FF - 5m,   50C FF - 6m,   60C FF - 7m

then provision must be made to ensure that the condensate
products are drained away and that the flue liner is of the
appropriate specification. We would recommend that one of the
following flue liners should be used or an equivalent specification:

Ritevent - Chimflex LW or SB

Selkirk - Selflex TS or TSE

An existing liner must be changed if there is any doubt that it will
not operate safely throughout the life of any new appliance.

A drain point is incorporated on the chimney flue adapter to
which a drain pipe can be connected, refer to section 4.10.

3.1 Flue Guidelines

The flue should be kept as short as possible.  Horizontal or very
shallow runs of the flue should be avoided as they encourage
local cooling.

Always choose a flue route which will cause the least cooling of
the flue.

There should be a vertical rise of at least 600mm (2ft) before
using a bend.  90

o

 elbows should not be used.

The existing flue may not be completely sound.  Therefore, to
prevent the possibility of leakage, additional sealing MUST be
carried out  between the base of the chimney and the flue liner.

The end of the flue liner at the chimney top must be adequately
sealed and clamped, using proprietary fittings suitable for the
flue liner used, see diagram 3.1.

The flue should, preferably, end above ridge height but at the
least above the eaves of a pitched roof.  Use a certificated
terminal.

If the flue is passed through or near any combustible material it
should be installed in accordance with the current issue of
BS5440 Part 1.3. If in doubt seek advice from the local gas
undertaking or Hepworth Heating Ltd.

3.2 Existing Chimney

An existing brick chimney must be thoroughly swept and all
debris cleared away before lining.

Remove any damper or register plate.  Alternatively it may be
locked in the fully open position.

A flexible flue liner is preferred but a rigid liner may be used, with
connection to the boiler flue socket made with a short vertical
piece of flexible liner, see diagram 3.2.

The sealing plate also prevents debris falling and gives the flue
better insulation, reducing the possibility of condensation, see
diagram 3.1.

Check the system efficiency before installing the boiler.

Diagram 3.2

9915

APPROVED
SEAL

FLEXIBLE
LINER

BOILER

RIGID
FLUE
LINER

Diagram 3.1

9914

SEALING AND
CLAMPING
PLATE

AIR
SPACE

150mm (6in) plug of Mineral Wool or similar

600mm

SEALING
PLATE

3.3 New Chimney

A newly built chimney can be lined with a moisture resistant
lining, such as salt glazed pipe, of an appropriate diameter as
specified in the Building Regulations.

In the case of a salt glazed lined flue, it is recommended that a
short vertical length of flue pipe, preferably flexible metallic be
used.  Fix and seal it to the boiler flue socket and make good with
an approved seal.

If a flue and false chimney breast are to be constructed all
openings for pipework to upper floors etc. must be sealed.

If a specially built compartment is constructed for the boiler, it
must conform to the requirements of the current issue of
BS5440 Part 1 and BS5871.

Summary of Contents for Hideaway 40C FF

Page 1: ...r Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Chimney Fanned Flue Boiler This is a Cat I2H Appliance Reference in these...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...rained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoperationoftheboiler...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic A B C D E F G H J K L M 300 115 558 294 384 555 440 3 Max 9...

Page 6: ...o provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pressure drop method and suitable leak detection fluid purge in accordance wi...

Page 7: ...its and fixtures Combustible material must be 25mm 1in away from flue components see diagram 1 7 A front access clearance for servicing should be provided as shown in diagram 1 8 The boiler must not b...

Page 8: ...the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbes...

Page 9: ...nd of the flue liner at the chimney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge hei...

Page 10: ...thavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level...

Page 11: ...tappings see diagram 4 1 Make sure that all pipes are taken backwards and will clear the casings Heating flow Any one of the four upper connections may be used Domesticflow Anyoneofthethreeremainingup...

Page 12: ...bowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...ater connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the p...

Page 14: ...ter Kit take the chimney flue adapter and remove restrictor securing screw select and fit appropriate restrictor 40C FF marked A 50 60C FF marked B then secure in place with the previously removed scr...

Page 15: ...tted Thecondensatedrainconnectionisonthechimneyflueadapter see diagram 4 15 A 22mm plastic overflow pipe should be used to fit on to the drain connection and discharge to a drain The drain pipe should...

Page 16: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...3 h are for guidance only dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point a...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Hepworth Heating Ltd Products of Combustion Check...

Page 20: ...the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see...

Page 21: ...ar of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports are...

Page 22: ...access door and the combustion chamber cover Examine the flue hood and terminal to make sure they are clean and clear of obstructions Refit all parts Light the boiler and carry out functional tests as...

Page 23: ...c between Ls and N Ensure that any external controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waitin...

Page 24: ...on the control panel is lit turn the burner temperaturecontrol to 0 wait30seconds thenfullyclockwise to Max see diagram 9 1 Diagram 9 3 9856 9 Fault Finding FUSE TYPE F4A AIR PRESSURE SWITCH CONNECTIO...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ecuring thermistor lead at the side of control box Disconnect the thermistor electrical plug from the control board P C B slightly bending back the retaining latch to allow withdrawal see diagram 10 2...

Page 27: ...ion chamber The injector can then be unscrewed from the manifold When replacing use a little jointing compound on the external thread only to ensure a gas tight seal 10 8 Air Pressure Switch Remove fr...

Page 28: ...7070 Air pressure switch 40 50C FF 3 227097 Air pressure switch 60C FF 4 2000461793 Electrical thermistor 5 202635 Spark electrode 6 227098 Fuse 7 2000461714 Boiler temperature control knob 8 K7218 In...

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