Glow-worm Hideaway 40C FF Instructions For Use Installation And Servicing Download Page 5

5

2000225005B

1 General Data

Important Notice

This boiler is for use only on G20 gas.

Wherever possible, all materials, appliances and components to
be used shall comply with the requirements of applicable British
Standards.

Where no British Standard exists, materials and equipment
should be fit for their purpose and of suitable quality and
workmanship.

Refer to Manual Handling Operations, 1992 Regulations.

Sheet Metal Parts

WARNING.  When installing or servicing this boiler, care should
be taken to avoid any possibility of personal injury when handling
the edges of sheet metal parts.

1.1 Technical Data

Refer to diagrams 1.1, 1.2, 1.3 and 1.4.

All dimensions are given in millimetres (except as noted).

Approximate weight of complete boiler :

 99kg (218lb)

Water content :

   5.76 litre (1.27gallons)

Gas connection :

   Rc

1

/

2

 (

1

/

2

in BSPT)

Water connection  :

   Rc1 (1in BSPT)

Electrical supply :

   230V~50Hz, fused 3A

Burner :

   Aeromatic

A

 

B  

 

 

  C          D          E          F          G          H                  J                    K            L          M

300   115  558  294  384  555  440   3    Max 900/   300    80   32

          Min 860

GENERAL DIMENSIONS - 

given in millimetres

Diagram 1.1

10079

 WATER CONNECTIONS

     Rc1 (1in. B.S.P.T.)

WATER CONNECTIONS
Rc1 reduced with
DISTRIBUTOR TUBE to
Rc 

3/

4

 (

3/

4

 in. B.S.P.T.)

(pumped return)

 GAS CONNECTION

    Rc 

1/

2

 (

1/

2

 in. B.S.P.T.)

The Seasonal Efficiency Domestic Boilers UK (SEDBUK) is "D"
40C FF - 78.2%      50C FF - 78.4%       60C FF - 78.4%.

The value is used in the UK Government’s Standard Assessment
Procedure (SAP)  for energy rating of dwellings.  The test data
from which it has been calculated have been certified by B.S.I.

1.2 Range Rating

See diagrams 1.2, 1.3 & 1.4 for boiler ratings.

A

C

D

H

B

*

F

G

E

J

K

L

NOTE:
The boiler casing can be set
at two heights, MAX.or MIN.

M

Diagram 1.2

10075

*

C

L

INSIDE DIAMETER OF

ADAPTOR FOR 100mm (4in.)

NOMINAL DIAMETER FLUE

TO BS567

Summary of Contents for Hideaway 40C FF

Page 1: ...r Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Chimney Fanned Flue Boiler This is a Cat I2H Appliance Reference in these...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...rained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoperationoftheboiler...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic A B C D E F G H J K L M 300 115 558 294 384 555 440 3 Max 9...

Page 6: ...o provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pressure drop method and suitable leak detection fluid purge in accordance wi...

Page 7: ...its and fixtures Combustible material must be 25mm 1in away from flue components see diagram 1 7 A front access clearance for servicing should be provided as shown in diagram 1 8 The boiler must not b...

Page 8: ...the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbes...

Page 9: ...nd of the flue liner at the chimney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge hei...

Page 10: ...thavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level...

Page 11: ...tappings see diagram 4 1 Make sure that all pipes are taken backwards and will clear the casings Heating flow Any one of the four upper connections may be used Domesticflow Anyoneofthethreeremainingup...

Page 12: ...bowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...ater connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the p...

Page 14: ...ter Kit take the chimney flue adapter and remove restrictor securing screw select and fit appropriate restrictor 40C FF marked A 50 60C FF marked B then secure in place with the previously removed scr...

Page 15: ...tted Thecondensatedrainconnectionisonthechimneyflueadapter see diagram 4 15 A 22mm plastic overflow pipe should be used to fit on to the drain connection and discharge to a drain The drain pipe should...

Page 16: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...3 h are for guidance only dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point a...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Hepworth Heating Ltd Products of Combustion Check...

Page 20: ...the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see...

Page 21: ...ar of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports are...

Page 22: ...access door and the combustion chamber cover Examine the flue hood and terminal to make sure they are clean and clear of obstructions Refit all parts Light the boiler and carry out functional tests as...

Page 23: ...c between Ls and N Ensure that any external controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waitin...

Page 24: ...on the control panel is lit turn the burner temperaturecontrol to 0 wait30seconds thenfullyclockwise to Max see diagram 9 1 Diagram 9 3 9856 9 Fault Finding FUSE TYPE F4A AIR PRESSURE SWITCH CONNECTIO...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ecuring thermistor lead at the side of control box Disconnect the thermistor electrical plug from the control board P C B slightly bending back the retaining latch to allow withdrawal see diagram 10 2...

Page 27: ...ion chamber The injector can then be unscrewed from the manifold When replacing use a little jointing compound on the external thread only to ensure a gas tight seal 10 8 Air Pressure Switch Remove fr...

Page 28: ...7070 Air pressure switch 40 50C FF 3 227097 Air pressure switch 60C FF 4 2000461793 Electrical thermistor 5 202635 Spark electrode 6 227098 Fuse 7 2000461714 Boiler temperature control knob 8 K7218 In...

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