Glow-worm Hideaway 40C FF Instructions For Use Installation And Servicing Download Page 6

6

2000225005B

1.3 Statutory Requirements

The installation of this appliance must be carried out by a
competent person and must be in accordance with the relevant
requirements of the current issue of:

Manufacturer’s instructions supplied.

The Gas Safety (Installation and Use) Regulations, Building
Regulations,  Local Water Company Bye-laws, The Building
Standards (Scotland) Regulations, (applicable in Scotland),
Health and Safety at Work Act, Control of Substances Hazardous
to Health, Electricity at Work Regulations and any applicable
local regulations.

Detailed recommendations are contained in the current issue of
the following British Standards and Codes of Practice,

BS6891, BS5440 Part 1 and 2, BS6798, BS5449, BS5546,
BS6700, BS7478, BS7593, BS7671.

Manufacturer’s instructions must not be taken as overriding
statutory requirements.

1.4 B.S.I Certification

This boiler is certificated by B.S.I., for safety and performance.
It is, therefore, important that no alteration is made to the boiler
unless agreed, in writing, by Hepworth Heating Ltd.

Any alteration not approved by Hepworth Heating Ltd., could
invalidate the B.S.I. certification, boiler warranty and could
infringe the current issue of the Statutory Requirements.

1.5 Gas Supply

The gas installation should be fitted in accordance with the
current issue of BS6891.

The supply from the governed meter must be of adequate size
to provide a steady inlet working pressure of 20mbar (8in wg) at
the boiler.

On completion test the gas installation using the pressure drop
method and suitable leak detection fluid, purge in accordance
with the current issue of BS6891.

1.6 Electrical

WARNING.

  This boiler must be earthed.

The electrical installation must be carried out by a competent
person.  All external components shall be of the approved type
and shall be connected in accordance with the current issue of
BS7671 and any local regulations which apply.

Connection of the boiler and any system controls to the mains
supply through an unswitched shuttered socket outlet and 3A
fused 3 pin plug, both to the current issue of BS1363.  Alternatively,
a 3A fused double pole isolating switch may be used, having a
minimum double pole contact separation of 3mm, serving only
the boiler and system controls.

Heat resistant cable of at least 0.75mm

2

 (24/0.20mm), to the

current issue of BS6500 Table 16, must be used for all connections
within the boiler casing, to the control box, pump etc.

1.7 Condensate Drain

A plastic drain pipe may need to be fitted to allow discharge of
condensate to a drain.

Condensate should, if possible, be discharged into  the internal
household draining system. If this is not practical, discharge can
be made externally into the household drainage system or a
purpose designed soak away, see section 4.10 for more details.

BOILER CASING HEIGHT(S)

Diagram 1.5

BOILER CASING
ALTERNATIVE
HEIGHT
POSITIONS

MIN.

MAX.

To
floor
level

FLOOR LEVEL

9710

1 General Data

MAX.900
MIN. 860

Diagram 1.4

10077

Diagram 1.3

10076

Summary of Contents for Hideaway 40C FF

Page 1: ...r Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Chimney Fanned Flue Boiler This is a Cat I2H Appliance Reference in these...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...rained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoperationoftheboiler...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic A B C D E F G H J K L M 300 115 558 294 384 555 440 3 Max 9...

Page 6: ...o provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pressure drop method and suitable leak detection fluid purge in accordance wi...

Page 7: ...its and fixtures Combustible material must be 25mm 1in away from flue components see diagram 1 7 A front access clearance for servicing should be provided as shown in diagram 1 8 The boiler must not b...

Page 8: ...the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbes...

Page 9: ...nd of the flue liner at the chimney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge hei...

Page 10: ...thavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level...

Page 11: ...tappings see diagram 4 1 Make sure that all pipes are taken backwards and will clear the casings Heating flow Any one of the four upper connections may be used Domesticflow Anyoneofthethreeremainingup...

Page 12: ...bowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...ater connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the p...

Page 14: ...ter Kit take the chimney flue adapter and remove restrictor securing screw select and fit appropriate restrictor 40C FF marked A 50 60C FF marked B then secure in place with the previously removed scr...

Page 15: ...tted Thecondensatedrainconnectionisonthechimneyflueadapter see diagram 4 15 A 22mm plastic overflow pipe should be used to fit on to the drain connection and discharge to a drain The drain pipe should...

Page 16: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...3 h are for guidance only dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point a...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Hepworth Heating Ltd Products of Combustion Check...

Page 20: ...the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see...

Page 21: ...ar of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports are...

Page 22: ...access door and the combustion chamber cover Examine the flue hood and terminal to make sure they are clean and clear of obstructions Refit all parts Light the boiler and carry out functional tests as...

Page 23: ...c between Ls and N Ensure that any external controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waitin...

Page 24: ...on the control panel is lit turn the burner temperaturecontrol to 0 wait30seconds thenfullyclockwise to Max see diagram 9 1 Diagram 9 3 9856 9 Fault Finding FUSE TYPE F4A AIR PRESSURE SWITCH CONNECTIO...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ecuring thermistor lead at the side of control box Disconnect the thermistor electrical plug from the control board P C B slightly bending back the retaining latch to allow withdrawal see diagram 10 2...

Page 27: ...ion chamber The injector can then be unscrewed from the manifold When replacing use a little jointing compound on the external thread only to ensure a gas tight seal 10 8 Air Pressure Switch Remove fr...

Page 28: ...7070 Air pressure switch 40 50C FF 3 227097 Air pressure switch 60C FF 4 2000461793 Electrical thermistor 5 202635 Spark electrode 6 227098 Fuse 7 2000461714 Boiler temperature control knob 8 K7218 In...

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