Glow-worm Hideaway 40C FF Instructions For Use Installation And Servicing Download Page 26

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2000225005B

Diagram 10.4

GAS
SERVICE
COCK
UNION

ELECTRICAL
PLUG

SHORT
SCREWS (2)

LONG
SCREWS
(2)

SOLENOID
SECURING
SCREW

SOLENOID ASSEMBLY

ELECTRICAL
PLUG SECURING
SCREW

  10  Replacement  of  Parts

IMPORTANT NOTES

REMEMBER, When replacing a part on this appliance, use only
spare parts that you can be assured conform to the safety and
performance specification that we require.  Do not use
reconditioned or copy parts that have not been clearly authorised
by Hepworth Heating Ltd.

Replacement of parts must only be carried out by a competent
person.

Before removing or replacing any parts, turn off the gas supply
at the gas service cock, see diagram 10.2 and isolate the
electrical supply to the appliance.

Unless stated otherwise, all parts are replaced in the reverse
order to removal.

After replacing any parts always test for gas soundness and if
necessary carry out functional check of controls.

10.1 Electrical Thermistor

Remove front panel to gain access, see section 6.8.

Remove control box cover by undoing the four securing screws
(two on control box, two on the heat shield) and lift off, see
diagram 10.1.

Remove thermistor lead from retaining clip, located on the
control box support bracket, see diagram 8.3.

Release strain relief grommet securing thermistor lead at the
side of control box.

Disconnect the thermistor electrical plug from the control board
(P.C.B) slightly bending back the retaining latch to allow
withdrawal, see diagram 10.2.

Remove the retaining wire and withdraw the electrical thermistor
from its phial, see diagram 10.3.

Draw the thermistor lead followed by the thermistor out though
the control box case.

Re-assembly note.  When fitting the thermistor make sure it is
fully inserted into the phial, see diagram 10.3.  Take care when
re-threading retaining wire so as not to damage thermistor.

10.2 Control Board (P.C.B)

Remove front panel to gain access, see section 6.8.

Remove control box lid by undoing the four securing screws
(two on control box, two on the heat shield) and lift off, see
diagram 10.1.

CONTROL
BOX
COVER

CONTROL
BOX

SECURING
SCREWS

TERMINAL
BLOCK

Diagram 10.1

9905

ELECTRICAL PLUGS

Diagram 10.2

Diagram 10.3

PHIAL
POCKET

THERMISTOR

BOILER
TEMPERATURE
CONTROL

Carefully pull the boiler temperature control knob away from the
P.C.B.

Disconnect the electrical  plugs from the control board (PCB)
slightly bending back the retaining latches to allow withdrawal,
see diagram 10.2.

Disconnect the ignition lead.

Carefully pull the board away from its supports bending back
slightly the retaining latches.

When refitting refer to wiring diagram 9.4.

Take care when replacing the burner temperature control knob
by supporting the potentiometer on the P.C.B.

PCB

Summary of Contents for Hideaway 40C FF

Page 1: ...r Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Chimney Fanned Flue Boiler This is a Cat I2H Appliance Reference in these...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...rained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoperationoftheboiler...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic A B C D E F G H J K L M 300 115 558 294 384 555 440 3 Max 9...

Page 6: ...o provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pressure drop method and suitable leak detection fluid purge in accordance wi...

Page 7: ...its and fixtures Combustible material must be 25mm 1in away from flue components see diagram 1 7 A front access clearance for servicing should be provided as shown in diagram 1 8 The boiler must not b...

Page 8: ...the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbes...

Page 9: ...nd of the flue liner at the chimney top must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge hei...

Page 10: ...thavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level...

Page 11: ...tappings see diagram 4 1 Make sure that all pipes are taken backwards and will clear the casings Heating flow Any one of the four upper connections may be used Domesticflow Anyoneofthethreeremainingup...

Page 12: ...bowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...ater connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the p...

Page 14: ...ter Kit take the chimney flue adapter and remove restrictor securing screw select and fit appropriate restrictor 40C FF marked A 50 60C FF marked B then secure in place with the previously removed scr...

Page 15: ...tted Thecondensatedrainconnectionisonthechimneyflueadapter see diagram 4 15 A 22mm plastic overflow pipe should be used to fit on to the drain connection and discharge to a drain The drain pipe should...

Page 16: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...3 h are for guidance only dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point a...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Hepworth Heating Ltd Products of Combustion Check...

Page 20: ...the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see...

Page 21: ...ar of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports are...

Page 22: ...access door and the combustion chamber cover Examine the flue hood and terminal to make sure they are clean and clear of obstructions Refit all parts Light the boiler and carry out functional tests as...

Page 23: ...c between Ls and N Ensure that any external controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waitin...

Page 24: ...on the control panel is lit turn the burner temperaturecontrol to 0 wait30seconds thenfullyclockwise to Max see diagram 9 1 Diagram 9 3 9856 9 Fault Finding FUSE TYPE F4A AIR PRESSURE SWITCH CONNECTIO...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ecuring thermistor lead at the side of control box Disconnect the thermistor electrical plug from the control board P C B slightly bending back the retaining latch to allow withdrawal see diagram 10 2...

Page 27: ...ion chamber The injector can then be unscrewed from the manifold When replacing use a little jointing compound on the external thread only to ensure a gas tight seal 10 8 Air Pressure Switch Remove fr...

Page 28: ...7070 Air pressure switch 40 50C FF 3 227097 Air pressure switch 60C FF 4 2000461793 Electrical thermistor 5 202635 Spark electrode 6 227098 Fuse 7 2000461714 Boiler temperature control knob 8 K7218 In...

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