Glow-worm Economy Plus 30 B Instructions For Use Installation And Servicing Download Page 22

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22

221481C

11 Fault Finding

Diagram 11.3 continued

PERMANENT
LIVE
240V
50 Hz
FUSED
AT 3A

RED LINK
(If no switch
control is used)

MAIN TERMINAL
STRIP

THERMOSTAT
TERMINALS

SWITCH
CONTROL
(If used)

COMBINED
THERMOSTAT
AND PUMP
OVERRUN

BROWN

RED

BRN

GAS

VALVE

PURPLE

BLUE

L

N

BLUE

BLUE

BRN

BLUE

TO

PUMP

N

N

8

7

3

6

9

8

7

SL

9

L

Solenoid

2415

Diagram 11.4

FUNCTIONAL FLOW

Does pump run ?

Turn ON thermostat;
Is there 240V between   7   and   N   ?

YES

NO

With thermostat set to MAX. allow appliance
temperature to reach max.
When appliance cuts out on temp. is there
240V between   7   and   N   ?

With Remote Controls NOT Calling for Duty
does pump stop when the appliance has 
cooled down ?

CONTROLS IN ORDER

Faulty Cable (PURPLE) between thermostat
and terminal block, repair or renew.

Faulty pump, inform customer

Faulty thermostat, renew.

YES

YES

YES

NO

NO

NO

YES

Continued

Continued

MAIN TERMINAL STRIP

THERMOSTAT TERMINALS

NO

4403A

11.8 Electrical

IMPORTANT.  On completion of the service/fault finding task
which has required the breaking and remaking of electrical
connections then the checks, earth continuity, polarity and
resistance to earth must be repeated, using a suitable multimeter.

To check the boiler thermostat and multi-functional control (gas
valve), see diagram 11.3 and functional flow wiring diagram
11.4.

To check thermostat pump overrun circuit see diagram 11.3
and functional flow wiring diagram 11.4.

11.9 Pilot

Refer to fault finding for pilot, see diagram 11.5.

Summary of Contents for Economy Plus 30 B

Page 1: ...telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced F...

Page 2: ...ctioncertifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gase...

Page 3: ...petent person To obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number on the case tray Please be advised that the Benchmark logbook sho...

Page 4: ...hat the electrical supply to the boiler is switched off Identify the controls by reference to diagram 2 Turn thermostat knob A fully anti clockwise to the OFF position Push and keep in gas control kno...

Page 5: ...bstancesHazardous toHealth TheElectricityatWorkRegulationsandanyapplicable local regulations Detailed recommendations are contained in the current issue of the following British Standards and Codes of...

Page 6: ...iler is delivered in one pack The other pack contains the balanced flue terminal assembly and accessories Refer to Section 2 to check that the flue terminal assembly supplied is suitable kW Btu h kW B...

Page 7: ...purpose An existing cupboard or compartment modified for the purpose may be used Details of essential features of cupboard or compartment design are given in the current issue of BS6798 The doorway op...

Page 8: ...tral heating systems If an inhibitor is to be used contact a manufacturer for their recommendations for the best product to use When fitting the boiler into an existing system take special care todrai...

Page 9: ...ial design pressure requires a larger volume expansion vessel Guidance on vessel sizing is also given in the current issue of BS5449 and BS7074 Part 1 The charge pressure must not be less than the sta...

Page 10: ...YSTEM HEATING SYSTEM TEMPORARY HOSE HOSE UNIONS SERVICING VALVE SUPPLY PIPE SUPPLY STOP VALVE DOUBLE CHECK VALVE ASSEMBLY HEATING SYSTEM SERVICING VALVE SUPPLY STOP VALVE SUPPLY PIPE HOSE UNIONS DOUBL...

Page 11: ...URING SCREWS BOTTOM 4 2 Appliance Preparation Remove the controls cover by pulling it forwards and off Remove the outer case by undoing the screw at the bottom and unhooking at the top Remove the inne...

Page 12: ...t Refit the two screws through the duct flange but do not over tighten Replace flue hood securing angle tie rods and wing nuts Refit the inner cover and secure with the screws previously removed 5 2 I...

Page 13: ...STRAIN RELIEF GROMMET EARTH POST RETAINING STRAP SECURING SCREWS TERMINAL STRIP 2420 FASTENER Warning The boiler must be earthed and have a permanent mains supply 7 1 Electrical Connection To remove t...

Page 14: ...2416 7 Electrical Wiring Diagram 7 2 WIRING DIAGRAM FOR CONTROL BOX 2419 BROWN BLUE GRN YELLOW BROWN BLUE 240 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A L N L N CIRCULATION PUMP CHASSIS EARTH POST GRN Y...

Page 15: ...ake sure that the pilot is alight and stable view through windows G Set the boiler thermostat knob A between 1 and 5 and checkthattheburnerlightssmoothly Checkthegasconnections for gas soundness with...

Page 16: ...two screws and washers securing the pilot burner and shield to the main burner see diagram 10 2 Pull the pilot assembly forward enough to allow the main burner to be freed from the injector Raise the...

Page 17: ...uple nut more than a quarter turn beyond finger tight It will be necessary to purge the pipework and valve before relighting refer to Commissioning 10 8 Electrical Control Box Remove controls cover an...

Page 18: ...ignition lead when replacing ensure that the clear end is fitted to the electrode 10 11 Thermostat Gain access as Section 10 3 Remove and support the control box as Section 10 9 Remove the control kno...

Page 19: ...ation Check venting of system as air bubbles can remain suspended in the water if system is not well vented Check that flow rate is correct Check that pump is correct size and is correctly adjusted By...

Page 20: ...ve either at A or C Renew where faulty Faulty thermocouple renew NO YES Thermocouple and boiler overheat circuit Satisfactory YES Test continuity of thermocouple between inner connection point D and p...

Page 21: ...40V between L and N on gas valve Faulty gas valve renew Faulty gas valve harness renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Tu...

Page 22: ...Calling for Duty does pump stop when the appliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermo...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary clean pilot Rectify blockage in pilot injector Adjust pilot throttle Check thermocouple circuit using fault finding chart On pr...

Page 24: ...verheat cutoff assembly 313 064 5 800015 Gas valve assembly incs 14 313 067 6 900000 Thermocouple 381 651 7 203415 Pilot burner incs 12 394 161 8 202600 Electrode 384 149 9 416144 Thermostat control k...

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