Glow-worm Economy Plus 30 B Instructions For Use Installation And Servicing Download Page 12

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12

221481C

Diagram 5.1

LONG FLUE

K

J

F

E

FLUE DUCT
SECURING
SCREW

A

L

D

B

G

C

H

A

TERMINAL ASSEMBLY

B

LONG WALL LINER EXTENSION

C

CASE SEAL

D

LONG FIXING STRAP

E

FLUE HOOD

F

FLUE DUCT

G

LONG WALL LINER SLEEVE

H

BOILER UNIT

J

LONG FLUE DUCT SLEEVE

K

LONG FLUE DUCT EXTENSION

L

BOTTOM LOCATION ANGLE

5 Boiler Installation

5.1 External Access Procedure

Fit the slotted straps “D” to the terminal “A” by placing over the
lugs and then bending the lugs to secure, see diagram 4.2.

From the inside fit the wall liner assembly “B” and “G” into the
hole.

Fit the top two fixing screws, allow  them to stand proud to
accept the keyhole fixing slots on the boiler.

Mount the boiler and tighten the top screws and fit bottom
screw.

Locate and support the terminal, note, TOP is marked, see
diagram 4.2.

An alternative method of support is to attach a length of cord or
string, to the terminal through the small hole in the top centre of
the baffle, see diagram 4.2.  Attach a suitable weight to the free
end of the cord etc.  Pass the weight and cord through the hole
in the wall.

Working from the inside, attach the straps to the lugs on the
boiler, see diagram 4.4, bend the lugs and cut off excess strap
length.

Push the flue duct “F” into the terminal with the unflanged end
against the terminal.  Ensure that the lower flange duct “F” fits
behind the combustion chamber rear panel.  For walls less than
230mm thick cut to required length at the plain end of the duct.

Refit the two screws through the duct flange, but do not over
tighten.

Replace flue hood, securing angle, tie rods and wing nuts.

Refit the inner cover and secure with the screws previously
removed.

5.2 Internal Access Procedure

If required the terminal can be installed from inside the premises.

Fit the slotted straps “D” to the terminal “A” by placing over the
lugs and then bending the lugs to secure, see diagram 4.2.

Fit the top two fixing screws, allow them to stand proud to accept
the keyhole fixing slots on the boiler.

Attach a length of cord to the terminal through the small hole
provided in the top centre of the baffle.

Fit the liner assembly “B” and “G” into the hole through the wall.

Pass the terminal through the wall liner assembly, using the
cord with a suitable weight attached to hold the terminal in
position.  NOTE, the terminal TOP is indicated and the flange on
the wall plate is located inside the wall liner assembly.

Hook the appliance onto the screws passing the string and
weight through the air duct in the back of the appliance.

Tighten the two upper screws and fit the bottom screw.

Attach the two slotted straps from the terminal to the two lugs on
the appliance, see diagram, bend lugs to secure.  Cut off excess
strap length and remove cord.

Push the flue duct “F” into the terminal with the unflanged end
against the terminal.  Ensure that the lower flange duct “F” fits
behind the combustion chamber rear panel.  For walls less than
230mm thick cut to required length at the plain end of the duct.

Refit the two screws through the duct flange, but do not over
tighten.

Replace the flue hood, securing angle, tie rods and wing nuts.

Refit the inner cover and secure with the screws previously
removed.

Summary of Contents for Economy Plus 30 B

Page 1: ...telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced F...

Page 2: ...ctioncertifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gase...

Page 3: ...petent person To obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number on the case tray Please be advised that the Benchmark logbook sho...

Page 4: ...hat the electrical supply to the boiler is switched off Identify the controls by reference to diagram 2 Turn thermostat knob A fully anti clockwise to the OFF position Push and keep in gas control kno...

Page 5: ...bstancesHazardous toHealth TheElectricityatWorkRegulationsandanyapplicable local regulations Detailed recommendations are contained in the current issue of the following British Standards and Codes of...

Page 6: ...iler is delivered in one pack The other pack contains the balanced flue terminal assembly and accessories Refer to Section 2 to check that the flue terminal assembly supplied is suitable kW Btu h kW B...

Page 7: ...purpose An existing cupboard or compartment modified for the purpose may be used Details of essential features of cupboard or compartment design are given in the current issue of BS6798 The doorway op...

Page 8: ...tral heating systems If an inhibitor is to be used contact a manufacturer for their recommendations for the best product to use When fitting the boiler into an existing system take special care todrai...

Page 9: ...ial design pressure requires a larger volume expansion vessel Guidance on vessel sizing is also given in the current issue of BS5449 and BS7074 Part 1 The charge pressure must not be less than the sta...

Page 10: ...YSTEM HEATING SYSTEM TEMPORARY HOSE HOSE UNIONS SERVICING VALVE SUPPLY PIPE SUPPLY STOP VALVE DOUBLE CHECK VALVE ASSEMBLY HEATING SYSTEM SERVICING VALVE SUPPLY STOP VALVE SUPPLY PIPE HOSE UNIONS DOUBL...

Page 11: ...URING SCREWS BOTTOM 4 2 Appliance Preparation Remove the controls cover by pulling it forwards and off Remove the outer case by undoing the screw at the bottom and unhooking at the top Remove the inne...

Page 12: ...t Refit the two screws through the duct flange but do not over tighten Replace flue hood securing angle tie rods and wing nuts Refit the inner cover and secure with the screws previously removed 5 2 I...

Page 13: ...STRAIN RELIEF GROMMET EARTH POST RETAINING STRAP SECURING SCREWS TERMINAL STRIP 2420 FASTENER Warning The boiler must be earthed and have a permanent mains supply 7 1 Electrical Connection To remove t...

Page 14: ...2416 7 Electrical Wiring Diagram 7 2 WIRING DIAGRAM FOR CONTROL BOX 2419 BROWN BLUE GRN YELLOW BROWN BLUE 240 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A L N L N CIRCULATION PUMP CHASSIS EARTH POST GRN Y...

Page 15: ...ake sure that the pilot is alight and stable view through windows G Set the boiler thermostat knob A between 1 and 5 and checkthattheburnerlightssmoothly Checkthegasconnections for gas soundness with...

Page 16: ...two screws and washers securing the pilot burner and shield to the main burner see diagram 10 2 Pull the pilot assembly forward enough to allow the main burner to be freed from the injector Raise the...

Page 17: ...uple nut more than a quarter turn beyond finger tight It will be necessary to purge the pipework and valve before relighting refer to Commissioning 10 8 Electrical Control Box Remove controls cover an...

Page 18: ...ignition lead when replacing ensure that the clear end is fitted to the electrode 10 11 Thermostat Gain access as Section 10 3 Remove and support the control box as Section 10 9 Remove the control kno...

Page 19: ...ation Check venting of system as air bubbles can remain suspended in the water if system is not well vented Check that flow rate is correct Check that pump is correct size and is correctly adjusted By...

Page 20: ...ve either at A or C Renew where faulty Faulty thermocouple renew NO YES Thermocouple and boiler overheat circuit Satisfactory YES Test continuity of thermocouple between inner connection point D and p...

Page 21: ...40V between L and N on gas valve Faulty gas valve renew Faulty gas valve harness renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Tu...

Page 22: ...Calling for Duty does pump stop when the appliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermo...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary clean pilot Rectify blockage in pilot injector Adjust pilot throttle Check thermocouple circuit using fault finding chart On pr...

Page 24: ...verheat cutoff assembly 313 064 5 800015 Gas valve assembly incs 14 313 067 6 900000 Thermocouple 381 651 7 203415 Pilot burner incs 12 394 161 8 202600 Electrode 384 149 9 416144 Thermostat control k...

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