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Globaljig Evolution, User Manual

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USER’S MANUAL

volution

Via Aurelia Ovest, Km. 383 - 54100 Massa (MS) - ITALY - Tel.: +39 0585 8364 - Fax: +39 0585 833880 - www.globaljig.it

Società unipersonale sotto la direzione e controllo della Bellini Srl. -

Iscritta al Reg. Imprese di Massa Carrara al N° 01064230459

Capitale sociale € 100.000,00 i.v.

Summary of Contents for Evolution

Page 1: ... Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www globaljig it Società unipersonale sotto la direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v ...

Page 2: ...volution USER S MANUAL Year of Manufacture ...

Page 3: ...nch use potential and limitations 7 2 6 Vehicle types that can be lifted 8 2 7 Mode of operation 8 2 8 Safety 8 2 9 Operating instructions 9 3 TECHNICAL DESCRIPTION 9 3 1 General information 9 3 2 Parts 9 3 3 Technical description 14 3 4 Electrical pneumatic and hydraulic system diagrams 14 4 INSTALLATION 15 4 1 Transport and handling 15 4 2 Storage 15 4 3 Installing the lift bench 15 4 4 Operatin...

Page 4: ...mmendations on the spare parts to be kept on hand 31 9 INSTRUCTIONS FOR DISMANTLING AND DISPOSING OF THE LIFT BENCH 32 9 1 Removing lift bench connections 32 9 2 Arranging the lift bench for handling 32 9 3 Disposing of the lift bench 32 10 ATTACHMENTS 33 10 1 Attachment 01 Lift bench dimensions 34 10 2 Attachment 02 Lift bench work area 35 10 3 Attachment 03 Wiring diagram 36 10 4 Attachment 04 H...

Page 5: ...ith performing the above mentioned activities It indicates where necessary the qualifications required for these persons with reference to paragraph 1 2 Noncompliance with the prescriptions outlined in this manual relieves GLOBALJIG INTERNATIONAL of any responsibility for any results pursuant to such negligence It must also be underlined that GLOBALJIG INTERNATIONAL cannot be held responsible for ...

Page 6: ...inary and special maintenance Qualification 2 Personnel with this level of qualification have special training in electrical operations Persons with this level of qualification can install regulate the unit and perform ordinary and special maintenance Instruction on the above activities is received through training with GLOBALJIG Technicians and through a thorough reading of this manual Qualificat...

Page 7: ...pecific lift Contents Attached documentation 1 4 Storing the Manual The LB User s Manual must be available to the user at all times It must therefore be kept in a specially arranged place in the immediate vicinity of the unit so that it can be promptly consulted ensuring that all LB activities are performed correctly The User s Manual must be kept away from sources of heat moisture or other enviro...

Page 8: ... adequate preparation for correct operation of the LB In particular attention must be paid to the aspects regarding HUMAN and Environmental safety The operations involved in regulating or maintaining the unit must be performed by previously qualified personnel as outlined in chapter 1 paragraph 1 2 2 3 Standard Supply G621 2 Below is a list of the parts that make up the LB and which are supplied t...

Page 9: ...on the version see par 2 4 Rated power 1 5 kW Pneumatic feed 6 8 bar Lift time 55 sec Lowering time 50 sec Max upward stroke 1450 mm Average sound level 70 dB A Lift dimensions Length 4620 mm Max length with pulling arm 6920 mm Width 1180 mm Max width with pulling arm 3480 mm Min LB height 370 mm Max LB height 1350 mm Max height with pulling arm 1800 mm Control unit dimensions Length 340 mm Width ...

Page 10: ...ety while operating the LB 2 8 Safety The LB has been designed and manufactured in compliance with the applicable European Directives and the pertinent reference standards The personnel using the unit must always perform activities as indicated making certain that they are properly qualified If a situation arises which was not foreseen in the manual contact GLOBALJIG Technical Services before proc...

Page 11: ...ort elements before and during lifting operations Make certain that no conditions arise which could be hazardous to persons or things while the lift is being raised or lowered When lowering make certain that there is nothing in the operating area which could prevent lift movement When running the unit NEVER let anyone remain in the lift operating area In case of breakdown press the emergency mushr...

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Page 16: ...lways active and in the event of hydraulic system failure it cuts in preventing the lift from dropping This safety pawl is set flush in the special stops while parking to work at various heights The user has a two position button available The first click controls descent only If you continue pressing to the second click the safety pawl is disengaged When the button is released the safety device i...

Page 17: ... as this could throw the lift out of balance 4 2 Storage The LB has been designed to be stored in environments having the following characteristics temperature ranging between 25 C e 55 C for long periods and between 25 C and 70 C for periods of less than 24 hours relative humidity ranging between 30 and 95 without any condensation The unit cannot be stored in places with characteristics different...

Page 18: ...Installation characteristics The LB must be installed on a perfectly horizontal floor free of any bumps The LB must be suitably secured to the floor with the 6 screw anchors supplied with the unit Operating the LB requires outside electrical and pneumatic power supplies with the following characteristics electrical power supply from an industrial outlet the voltage requirement depends on the parti...

Page 19: ...For safety purposes if the unit is not connected or is connected improperly the lift function is locked out 4 7 Starting up the lift bench After having performed all hook ups and connected all systems as indicated above press the lift button on the remote control fig 5 1 If the phase rotates in the right direction RST the LB rises If the LB does not move and the control unit motor is running do no...

Page 20: ...m 5 Raise the bench to about 1 mt height 6 Disassemble the front side of the pulling tower Hooking attachment spring holder plate springs and spacers bearings 7 Insert pulling tower on the bench PICTURE 2 PICTURE 3 PICTURE 4 PICTURE 1 ...

Page 21: ...19 8 Insert the two bearings 5 Position the hooking attachment insert bolts from above toward the lower part then screw nuts and clench PICTURE 7 PICTURE 6 PICTURE 5 ...

Page 22: ...nob Picture 8 7 To unlock the pulling Tower pull up the knob and push toward the bench Picture 9 8 Position the rod in the smallest slot now the arm can move freely Picture 10 9 To lock the arm put the Knob in the initial position See Picture 8 PICTURE 8 PICTURE 10 ...

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Page 25: ...ponsibility for anything that may result from noncompliance with the instructions in this manual DANGER Before performing any lifting or lowering operations the operator must make certain that there is at least 50 cm of free space between all mobile parts of the LB or lifted vehicle and any other nearby structures whether fixed or mobile DANGER The vehicles lifted must be empty and not have anyone...

Page 26: ...OARD 4 FUSE 6 32X32 1A 500V 6 FUSE 5X20 2 A 7 BUTTON PANEL 8 3 G MOBILE PLUG 9 AIR SOLENOID V 10 SHEATH KIT COMPLETE WITH CABLE 11 ELECTRICAL SYSTEM COMPARTMENT 12 MOTOR 1 85 KW 4 POLE 13 HYDRAULIC CONTROL UNIT 14 PRODUCT IDENTIFICATION 15 LIMIT SWITCH ...

Page 27: ... and correctly resting on the rubber pads Press the button 6 fig 5 1 and keep it pressed until the LB has reached the desired height Then release the button Press the button 5 fig 5 1 to lower the LB until it stops Then release the button DANGER Before approaching the LB to perform the necessary operations on the vehicle turn the selector 3 fig 5 1 to 0 d Lowering Before lowering the unit make cer...

Page 28: ...s vehicle loading WARNING Disengage the tilting system by lowering the tip immediately after use or before lowering the load DANGER Once the arm and chain have been set up before starting the pulling operation make certain that nobody is present in the immediate vicinity of the arm and in particular behind the arm 5 4 Adjustments The lift does not require any form of regulation during installation...

Page 29: ...y be performed on the unit by a specific operator and only after authorization by the manufacturer Achieving the highest degree of safety possible presumes that the recommendations found in this manual are followed to the letter particularly those regarding the following aspects the personnel performing the activities are qualified as outlined in the pertinent paragraphs the LB is used as rated pa...

Page 30: ... the following residual risks risk that during body repairs the links of the chain or parts of the chassis break and are thrown off at the back or in the immediate vicinity of the pulling arm risk that the electrical power supply cable controlling the unit and the hoses hydraulic and pneumatic connecting the control unit and the lift are cut If the hydraulic hoses get cut the lift is kept in posit...

Page 31: ...downs that may stem from repairs malfunctions that would be difficult to predict for anyone with thorough knowledge of the basic LB construction principles any operations not outlined in the present manual and that would significantly affect LB function must be previously agreed upon with the GLOBALJIG Customer Services Department 7 2 Customer Services The LB is guaranteed for a period of 24 month...

Page 32: ...ag that is dry or slightly dampened with a detergent solution Do not use water 7 3 2 Checking safety lock status Test the piston that disengages the pawl to ensure that it is properly activated deactivated with the safe release button see fig 5 1 Make certain that the pawl swings freely on its pin Repeat this operation several times 7 4 Special or unscheduled maintenance Special or unscheduled mai...

Page 33: ...end your order by fax as this will speed up delivery GLOBALJIG s customer service and parts supply policy has defined minimum quantities If the Customer requests fewer of a given component GLOBALJIG can accept or reject the order at its own discretion 8 2 Recommendations on the spare parts to be kept on hand The parts of the LB that can be replaced are indicated in the table below PROGR NUMBER GLO...

Page 34: ... photograph below and carefully follow the type of equipment operations and position If the unit is to be transported package the LB as reported in paragraph 4 1 9 3 Disposing of the lift bench To dispose of the lift bench all of its parts must be disposed of as wastes having mechanical components made of steel and aluminum alloys and electrical components control unit These components must be dis...

Page 35: ...The EVOLUTION LB User s Manual contains the following attachments Lift bench dimensions Lift bench work area Electrical wiring diagram Hydraulic system diagram Pneumatic system diagram Blow up of pulling arm Blow up of control unit Figures ...

Page 36: ...34 10 1 Attachment 01 Lift bench dimensions ...

Page 37: ...35 10 2 Attachment 02 Lift bench work area ...

Page 38: ...z three phase N B check the power supply version KM CONTACTOR M MOTOR PT MOTOR HEAT SHIELD PAD TR TRANSFORMER EM EMERGENCY BUTTON PS UP BUTTON PD DOWN BUTTON FCA LIMIT SWITCH EVQ AIR SOLENOID VALVE EVO DOWN CONTROL OIL SOLENOID VALVE IG MAIN CIRCUIT BREAKER ...

Page 39: ...37 10 4 Attachment 04 Electronic data ...

Page 40: ...38 10 5 Attachment 05 Hydraulic system diagram ...

Page 41: ...39 10 6 Attachment 06 Pneumatic system diagram 1 3 WAY PNEUMATIC SOLENOID VALVE NORMALLY CLOSED 2 SHORT STROKE PISTON Bore dia 3 stroke 20 ARTEC FSR32 20 ...

Page 42: ...unit 11 CHOKE 1 12 FILTER 1 13 TANK 1 14 COIL 1 15 COLLAR 1 16 CAP 1 17 CAP 1 18 FILTER 1 19 CONNECTOR 1 20 SPECIAL NUT 4 1 MANIFOLD 1 2 CAP 1 3 O RING 1 4 VALVE 1 5 VALVE 1 6 VALVE 1 7 COUPLING 1 8 PUMP 1 9 SUCTION TUBE 1 10 DISCHARGE TUBE 2 ...

Page 43: ...41 10 8 Attachment 08 Figures ...

Page 44: ...y operations performed on the equipment This will provide the user with the most appropriate information on the active cycle of the unit at all times Serial number Date of initial operation Page 1 2 DATE Repair or programmed maintenance Spare parts Signature and or stamp of the operator ...

Page 45: ...43 Serial number Date of initial operation Page 2 2 DATE Repair or programmed maintenance Spare parts Signature and or stamp of the operator ...

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Page 47: ...t of this document may be reproduced or translated to other languages without written permission from GLOBALJIG INTERNATIONAL S r l All rights reserved Società unipersonale sotto la direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v Via Aurelia Ovest Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www gl...

Page 48: ...a direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v Via Aurelia Ovest Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www globaljig it ...

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